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metal separation technology Applications

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    Hazardous waste treatment solutions for metal industry

    Sludge by-products from the metalworking industry have a high potential for recycling. Prolonged grinding processes can generate large amounts of highly valuable, alloy-rich sludge; consisting of metal powder and cooling lubricants. Inside our VacuDry system, the thermal separation of the liquids (hydrocarbons, eventually water) and solids (metal powder) takes place in an oxygen free atmosphere. This absence of oxygen ultimately eliminates material degradation by oxidation, and self-ignition or explosion risks. Operation under a low vacuum ensures the possibility to recover the cooling lubricants for later reuse. After the thermal treatment, for appropriate handling in the melting process, the metal powder is pressed into briquettes. With the econ VacuDry technology, 100% recycling of all ingredients is possible.

    By econ industries GmbH based in Starnberg, GERMANY.

  • Automotive Shredder Residue Drying

    Getting economic value from landfill waste like automotive shredder residue (ASR) is a big challenge that can have a big payoff. Vulcan® Systems Drying Technology is the key component of material preparation when separating ASR waste to reclaim energy and metals. Vulcan® ASR Dryer Systems are manufactured to suit each client’s individual project needs and custom-designed specifically to dry ASR, making the material easy to transport, separate, and handle. This drying system consists of a drum with a burner that is mounted to a combustion chamber. Shredder residue is fed into the rotary dryer. After passing through the system, the dried material is discharged to a transfer conveyor for further sorting and separation. The vapor from the process is pulled through a cyclone that is specifically designed to deal with the fine ASR dust, as well as a high-temperature baghouse that removes additional fine particulates from the vapor stream.

    By Vulcan Systems based in Moberly, MISSOURI (USA).

  • Industrial Meshes for Distillation

    In the demanding applications in distillation technology, i.e. the separation of high-molecular compounds, SolidWEAVE metal meshes are applied in structured mesh packs. Wire mesh packs with GKD filter meshes make delicate separation processes possible with low temperatures and short residence time – keyfactors for distillation process reliability.

    By GKD - Gebr. Kufferath AG based in Düren, GERMANY.

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    Recycling sorting solutions for the non-ferrous metals - post shredder

    The widespread use of electronic products has created an enormous demand for the sorting of non-ferrous metals such as copper and aluminum. To be usable, these non-ferrous metal fractions must be treated to a high degree of purity. Thanks to TOMRA’s efficient sorting technology, separating these materials from metal waste makes is worthwhile in every aspect.

    By TOMRA Sorting GmbH. based in Mülheim-Kärlich, GERMANY.

  • Industrial water Nickel & Cobalt purification

    Cobalt is a brittle, hard transition metal with magnetic properties similar to iron. It is mainly used as an alloy with iron, nickel or other metals to produce corrosion and wear resistant products for high temperature applications (such as jet engines, gas turbines, etc.). Cobalt is normally produced as a by-product of nickel or copper mining. The purity requirements for Cobalt do not allow nickel to exceed a concentration 0.1%. Earlier, the nickel was removed by lime precipitations, but as the market specifications became more stringent, ion exchange technologies have been applied.

    By PuriTech Ltd based in Herentals, BELGIUM.

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    Industrial shredders system for metal shredding sector

    Metal swarf is valuable and heavy, and often voluminous; Three reasons to separate them into their components. Transportation becomes more efficient with reduced volume where it can then be reprocessed and transformed into cash. With WEIMA technology it is possible to shred all kinds of light metals to include aluminum or magnesium, also copper and brass. Irrespective of profile; tin, foil, long swarf or punching waste.

    By WEIMA based in Ilsfeld, GERMANY.

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    Reliable Shredding Technology for Electronic Scrap

    Our customized solutions enable you to efficiently shred electronic scrap in your recycling facility and they align perfectly with your recycling system. The granulate size is adjusted such that metals and non-metals can be separated and recycled as best as possible. More than 40 million tons of electrical and electronic scrap are generated annually – and the trend is growing dramatically! Recycling electronic devices is not just beneficial for environmental reasons. This scrap, as a rule, contains many precious metals that are recovered during the recycling process. To ensure a high yield during the recovery process, the shredding should generate only a very low amount of fine particles.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Reliable Shredding Technology for Pulper Ropes

    In addition to a homogenised granulate of your residual products, our customized shredding systems guarantee an optimal pre-product for further recycling or thermal utilisation in your plants. Pulper ropes or the reject are secondary raw materials that are created when waste paper is recycled. The pulper ropes must not be landfilled due to their material composition and must therefore be recycled accordingly – in most cases through shredding and subsequent separation of metals, glass and stones, etc. Our rotary shears or 2-shaft shredders together with our 4-shaft technology are very well suited for this application case. The advantage of the 4-shaft machines lies in the fact that the pre- and re-shredding occurs in one process step.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Recycling Solutions for the mining industry

    ANDRITZ capabilities for the minerals and mining industry. ANDRITZ gives you access to the latest technologies for solid/liquid separation, drying, and complete automation of individual systems or an entire plant. The systems are specifically designed for the most demanding applications and minerals & mining processing. The minerals and mining industries place unique demands on technology suppliers. Whether the application is for the mining and processing of fossil fuels, ores, precious metals, commodity metals, minerals, clays, coatings, sands/shale, or rare earth elements, ANDRITZ has products and solutions to improve production, efficiency, and end product quality.

    By ANDRITZ MeWa GmbH based in Gechingen, GERMANY.

  • Construction and Demolition Waste

    M&K plants divert Construction and Demolition waste from landfill by separating the waste into materials such as Hardcore, Soils, Wood(s), Metals, Stone, Cardboard, Paper and Plastic at the lowest possible cost per ton. M&K Construction and Demolition Waste Recycling Systems combine manual as well as automated sorting with the latest in feeding, screening & separation technology, allowing contractors to efficiently separate, sort and recover a wide variety of material types. What is Construction and Demolition Waste? C&D Waste is typically collected in open skip bins from construction or demolition sites. https://the-mkgroup.com/portfolio/construction-and-demolition-waste

    By MK Group based in Galbally, IRELAND.

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