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metal shredder Applications

  • Automotive Shredder Residue Drying

    Getting economic value from landfill waste like automotive shredder residue (ASR) is a big challenge that can have a big payoff. Vulcan® Systems Drying Technology is the key component of material preparation when separating ASR waste to reclaim energy and metals. Vulcan® ASR Dryer Systems are manufactured to suit each client’s individual project needs and custom-designed specifically to dry ASR, making the material easy to transport, separate, and handle. This drying system consists of a drum with a burner that is mounted to a combustion chamber. Shredder residue is fed into the rotary dryer. After passing through the system, the dried material is discharged to a transfer conveyor for further sorting and separation. The vapor from the process is pulled through a cyclone that is specifically designed to deal with the fine ASR dust, as well as a high-temperature baghouse that removes additional fine particulates from the vapor stream.

    By Vulcan Systems based in Moberly, MISSOURI (USA).

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    Industrial shredders system for metal shredding sector

    Metal swarf is valuable and heavy, and often voluminous; Three reasons to separate them into their components. Transportation becomes more efficient with reduced volume where it can then be reprocessed and transformed into cash. With WEIMA technology it is possible to shred all kinds of light metals to include aluminum or magnesium, also copper and brass. Irrespective of profile; tin, foil, long swarf or punching waste.

    By WEIMA based in Ilsfeld, GERMANY.

  • Systems for the scrap metal industry

    From small recycling yards to huge regional processors, every scrap yard has a different mix of materials, volumes and demand cycles. And your equipment collection should be precisely prescribed to match. Having the right stable of balers, shears, wire strippers, choppers, shredders and other assets is crucial to running a perfect processor. Ensuring you can scale up through growth and expansion is even more critical to your future success. OBC has maintained many long-term relationships with scrap metal processors, and can leverage this experience to help you craft the best configuration of equipment to serve your specific needs.

    By OBC Baling Equipment based in Cleveland, OHIO (USA).

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    Metal Sorting - Non Ferrous Metals Sorting

    Modern sensor-based sorting systems are superior to traditional manual or sink-float processes for reasons including that they achieve material purities of up to 99.9% in refining the sorted fractions. TOMRA Sorting’s efficient sorting and recycling technology provides benefits for shredder machinery and heavy media operators, plus aluminum resmelters. Shredder operators can create individual fractions out of mixed product which yield much higher market values. Heavy media operators can produce and sell pure final products themselves, meaning their investment in technology is recouped quickly. After wet processing, the aluminum product still contains impurities and its concentration can be improved further using TITECH technology and sold for a considerably higher profit. For smelters, the TITECH x-tract [XRT] removes impurities in the secondary resource to such a high degree of precision that less primary resource is needed to obtain useful aluminum.

    By TOMRA Sorting Recycling based in Mülheim-Kärlich, GERMANY.

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    Metal Sorting - End of Life Vehicles Scrap Sorting

    Using modern TOMRA sorting technology you can generate clean non-ferrous metal fractions in your daily shredder operation. The processing of valuable scrap metal gains more and more importance worldwide. The aim is to generate clean, mono-fraction products from this very complex stream of End of Life Vehicles scrap metal material using suitable separation procedures. And that is worthwhile; End of Life Vehicles scrap processing does not only preserve natural resources of raw material, but it is also considerably cheaper. Compared to the aluminium production from primary raw material, using secondary material from End of Life Vehicles saves around 90% of the energy demand.

    By TOMRA Sorting Recycling based in Mülheim-Kärlich, GERMANY.

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    Recycling equipments for shredding scrap metals

    Scrap metal includes metals that can be reclaimed for use in manufacturing, processed for re-melting or prepared for disposal in landfills. These metals include industrial scrap metal and remainders, electronic scrap, aluminum and precious metals. Shredders prepare the metals for bailing and bundling, saving storage space, transportation and disposal costs. Quad shaft shredders reduce and separate electronic scrap and prototypes in one process, allowing for the recovery of precious metals. Dual or quad shaft shredders break bales or briquettes of pre-processed metal scrap for final size reduction and separation for reclamation or re-melting, allowing for recovery and reuse of the metals. Integrated systems include grinders and hammer mills for producing small size or powdered materials for reuse.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Recycling equipments for ferrous scrap metal shredding & recycling

    Ferrous scrap metal includes metals that can be reclaimed for use through traditional ferrous scrap recovery systems. These metals include a wide variety of light ferrous scrap such as sheet steel, 55 gallon drums, white goods, and other forms of loose tin. Heavier ferrous scrap can be processed through the Saturn hammermill line of shredders which also produce a more consistent, higher density shred. Shredders prepare the metals for further separation or directly to end ferrous scrap consumers. Additional Granutech machinery such as the MAC Magnum Logger, or MAC Big MAC auto crusher can compact and densify larger ferrous items reducing transportation costs.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Harden Shredding Technology for Metal-processing Industry

    Harden Shredding Technology for Metal-processing IndustryMetal waste may be comes from the metal-processing industry, automotive industry, electronics industry, waste industry or commercial production, we will always offer you the right shredding system for recycling your valuable resources! The processing of scrap metal is strongly related to steelworks and, therefore, it becomes fundamental to deliver uniform material with a high specific weight. Harden scrap metal shredders are perfect parallel to shearing machines for volume reduction, hence qualifying the material as shovelable, but are also applicable upstream of the hammer mills, facilitating the work in terms of safety, wear and electricity consumption. The main fields of application are: • Light waste collection • Collection in packages • Unmodified or packaged automobiles (including with engine) • Rolling mill trimmings • Sheet metal • Oversized metal items (cabinets, etc.)

    By Harden Industries Ltd. based in Zhongshan, CHINA.

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    Recycling equipments for shredder light fraction (SLF) recycling

    Dismantled ELVs (End of Life Vehicles) are sold to shredder operators and are reduced to fist-size pieces by large rotating hammer mills. The Shredder Light Fraction (SLF) is removed from the stream by suction, the intensity of which determines the amount and composition of the SLF. SLF consists essentially of plastics/rubber (~60%), Glass/sand i.e. mineral substances (~15%), Textiles/leather/wood (~10%), Paint dust/rust (~10%) and Residual metals (~5%). Other names for SLF are ASR (Automobile Shredder Residue) and Auto fluff or just fluff.

    By Eldan Recycling A/S based in Faaborg, DENMARK.

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    Shredding of metals with Mercodor shredding systems

    The shredding of metals is a very difficult process because, due to their very different characteristics, the metals, such as wire, steel pack binding, stamping waste, titanium sheets, zinc sprues, zinc casting waste, zinc oxide or magnetic bands, have very different requirements to the shredding machines. The Mercodor shredders are best suitable for the shredding of metals and metal composites of any kind and composition.

    By MERCODOR GmbH Sondermaschinenbau KG based in Frankfurt am Main, GERMANY.

  • Energy and Fuels from Auto Shredder Residue (ASR)

    End of life vehicle processing recovers valuable recyclates and removes for recovery all pollutants from automobiles. After this process, the remaining vehicle is shredded for further treatment into smaller parts called Auto Shredder Residue (ASR) sometimes referred to as Auto Shredder Fluff or Car Fluff. ASR contains a mixture of all the different materials that make up the automobile, including metals, plastics, rubbers and textiles. This mixture of materials makes ASR a difficult waste to handle and potentially harmful to the environment. The Gasplasma® energy from waste process breaks down the ASR: Organic materials are transformed into a hydrogen-rich synthesis gas which is used to generate power / Inorganic materials are vitrified to become Plasmarok® /Any remaining ferrous and non-ferrous metals are recovered

    By Advanced Plasma Power (APP) based in Swindon, UNITED KINGDOM.

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    Application for slow speed metals processing shredding

    SSI offers a variety of low-speed, high-torque shredders for volume reduction and recovery of ferrous and non-ferrous scrap metal materials.. Metal processing is a great application for slow speed shredding technologies. SSI has many customers processing metals all around the world.

    By SSI Shredding Systems, Inc. based in Wilsonville, OREGON (USA).

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    Reliable Shredding Technology for Pulper Ropes

    In addition to a homogenised granulate of your residual products, our customized shredding systems guarantee an optimal pre-product for further recycling or thermal utilisation in your plants. Pulper ropes or the reject are secondary raw materials that are created when waste paper is recycled. The pulper ropes must not be landfilled due to their material composition and must therefore be recycled accordingly – in most cases through shredding and subsequent separation of metals, glass and stones, etc. Our rotary shears or 2-shaft shredders together with our 4-shaft technology are very well suited for this application case. The advantage of the 4-shaft machines lies in the fact that the pre- and re-shredding occurs in one process step.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Wood shredding

    SSI Shredders and Reducers are an effective solution for high capacity primary processing of mixed wood for metal liberation and recovery, or bulky item reduction. SSI Shredding Systems has a number of customers processing large wooden items. PRI-MAX reducers are ideal machines to turn mixed, bulky wood waste into “floable” material streams that can be sorted and converted into usable products or energy sources for industry.

    By SSI Shredding Systems, Inc. based in Wilsonville, OREGON (USA).

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    Reliable Shredding Technology for Wood shredding

    The recycling of wood has a very important role in the reuse of the same for industrial purposes or use for the production of renewable energy. In both cases the quality of the grinding and the purity of the material is fundamental, which must be free of metals and other contaminants. The possibility to use shredders, grinders or granulators to deal with individual necessities allows Forrec to develop solutions that are suitable for all types of wood: •Production waste •Waferboards •Logs •Branches •Pallets •Oversized items made of wood (furniture, wardrobes, desks, etc.)

    By Harden Industries Ltd. based in Zhongshan, CHINA.

  • SRF

    SRF Manufacture is an alternative fuel produced by shredding and dehydrating solid waste, typically consisting of combustible components of solid waste, including paper, card, wood, textiles and plastic. It can be produced to a range of specifications to meet customer requirements. Solid Recovered Fuel Manufacture The materials used to produce Solid Recovered Fuel pass through a series of shredders, screens, air classifiers/density separators and magnets. Inert materials, recyclable plastics and metals are extracted from the shredded material, leaving a mix of mainly non-recyclable paper, card, wood, textiles and plastic. Although a small proportion of these materials can be recycled the quality of these materials is compromised once they enter the residual waste stream and recovering energy from these materials is currently the best environmental option. For More information: https://the-mkgroup.com/portfolio/srf-manufacture/

    By MK Group based in Galbally, IRELAND.

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