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multi-metal monitoring Applications

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    Emission Monitoring for the Metal Industry

    The metal industry comprises a large variety of different branches, beginning with metal winning and recovery, metallurgy, metalworking and extending to manufacture of machines and devices for which metal finishing and electroplating are indispensable process steps for quality standards. These industries face the difficulties of improved process control and lower environmental stress. AppliTek implements on-line monitoring in specific processes of the metal industry to increase process efficiency and lower emissions to air.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Emissions Monitoring

    The Opsis monitoring solution in aluminium smelters is based on either DOAS or laser diode technique. The on-line, open-path systems are used for monitoring HF and sulphur dioxide in potrooms, in fence-line applications and in continuous emissions monitoring. Opsis has long experience of monitoring in aluminium smelters.

    By Opsis AB based in Furulund, SWEDEN.

  • Precious Metals

    By Innov-X Canada based in Vancouver, BRITISH COLUMBIA (CANADA).

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    Emissions Monitoring for Steel Mills

    Steel mills include a multitude of activities that generate gaseous emissions. Besides continuous emissions stack monitoring, the applications in a steel mill also include process mesaurements that provides important data to the operators in order to optimize the steel making process.

    By Opsis AB based in Furulund, SWEDEN.

  • Online Gas monitoring

    Laser Gas analyzer Technical control of CO, CO2 , 0-100%/0-50% Safety Supervision of O2, 0-5%/0-21% Explosion-proof The front/back of recycling forced-draught fan The front/back of gasometer

    By HANGZHOU ZETIAN TECHNOLOGY CO., LTD based in Hangzhou, CHINA.

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    Gas monitoring and dust monitoring for the iron / steel industry

    • Blast furnace offgas, combustion control, CO, CO2, O2
    • Converter (Basic oxygen furnace BOF)
      • CO gas recovery
      • O2 measurement for explosion prevention
    • Electric arc furnace offgas, combustion control, CO, O2, H2O
    • Reheating furnaces, O2
    • Coking plant
      • CO analysis in oven offgas
      • O2 analysis for explosion prevention in raw coke gas or after tar precipitator
      • NH3 measurement after scrubber
      • H2S measurement after scrubber

    By NEO Monitors AS based in Skedsmokorset, NORWAY.

  • Continuous Metals Stack Monitor (CEMs)

    Cooper Environmental's Xact® 640 has the unique ability to generate high time resolution metals measurement in stacks. This unique capability has the potential to qualify as a substitution for the combination of a Hg/ PM CEMs application as well as the potential for a pollution control system feedback loop that could result in the reduction of pollution control consumables. Our systems have been site certified for compliance measurements at hazardous waste incinerator and secondary lead smelter sites.

    By Cooper Environmental based in Beaverton, OREGON (USA).

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    Heavy metal analysis for laboratories

    By Umwelttechnik MCZ GmbH based in Bad Nauheim, GERMANY.

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    Continuous emissions monitoring for steel mills

    The nature of steel manufacturing processes places severe limitations on the monitoring methods that can be used. Aggressive environments combined with high levels of particulates and gases make the choice very limited.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for aluminium smelters

    Process control and emissions monitoring in an aluminium smelter is a challenge due to the high concentrations of HF. To use an extractive system in this environment will demand a lot of maintenance.

    By Opsis AB based in Furulund, SWEDEN.

  • Environmental monitoring solution for mineral processing

    Measurement of particulates, SO2, NOX, CO, hydrocarbons and greenhouse gas emissions from the mineral process industries requires careful selection of instrumentation. Ecotech offers a complete monitoring solution tailored to this industry.

    By Ecotech Pty Ltd based in Knoxfield, AUSTRALIA.

  • Hydrogen Fluoride (HF) Monitoring in Air

    Hydrogen Fluoride (HF) is a colorless gas that is used extensively in industrial applications. Fluoride monitoring is especially needed for aluminum plants that need to convert HF into fluorine for use in their processes. Any HF that escapes is a cost to the plant, so an HF analyzer is essential to keep track of and prevent the losses.

    By Unisearch Associates Inc. based in Concord, ONTARIO (CANADA).

  • Environmental monitoring solution for aluminium industry

    Measurement of particulates, SO2, NOx, fluorides and greenhouse gas emissions from the aluminium industry requires careful selection of instrumentation. Ecotech offers a complete monitoring solution tailored to this industry.

    By Ecotech Pty Ltd based in Knoxfield, AUSTRALIA.

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    Monitoring solutions for the portable multi-gas analyzers

    Portable multi-gas analyzers.

    By Cerex Monitoring Solutions, LLC. based in Atlanta, GEORGIA (US) (USA).

  • Ambient Continuous Metals Monitoring/ Fence Line Monitoring/ Source Identification

    The Xact® 625i combined with ADAPT software creates the industry's most powerful tool for high time resolution detection of airborne metals. The Xact® 625i measures trace metals at very low detection limits at time resolutions down to 15 minutes. The ADAPT package captures corresponding wind speed and wind direction data, then seamlessly integrates the measurements into wind regression analyses available at the touch of a button. This creates the most single most powerful fence line/ source identification instrument in the industry.

    By Cooper Environmental based in Beaverton, OREGON (USA).

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    Measurement solution for multi-stream combustion research

    Protea supplied a complete turn-key measuring system for multi-point sampling in a University combustion research laboratory. Utilising the latest in FTIR spectroscopy, atmosFIR, a complete cabinet system was supplied containing: atmosFIR FTIR Gas analyser, Sampling System Control Module (SSCM), Heated Stream Selection Module (HSSM), Temperature Control Module (TCM), 4 heated sample lines, 4 heated sample probes, Embedded PC controller.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Measurement solution for to multi-stream by-pass system

    A large pharmaceutical plant runs a Thermal Oxidiser on plant to incinerate their solvent-containing gas streams before emission. When the oxidiser is offline, then the plant must monitor the release of solvent to the atmosphere. A ProtIR 204C fixed monitoring system was installed that continually measures 24 plant solvents, including Acetone, Cyclohexane, DCM, DMF, IPA, MIBK, Toluene and THF. Given the high levels that are possible, the system has an active dilution system, reducing the concentration of the measured gas in the analyser to levels that can be analysed simply. Chemometric modelling enables interferences from the overlapping absorption spectra to be accounted for, ensuring accurate analysis of all 24 gases.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Iron & Steel Industry Emissions Monitoring & Analysis

    Procal analysers are used throughout the steel process from initial sintering of ore, coke production, blast furnace emissions through to roll mill reheat furnace emissions.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

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