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particle sizing Applications

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    AutoChem - Particle and Droplet Processing

    Optimize Multiphase Processes With In Situ Video and Real-Time Particle and Droplet Measurements. Particles and droplets are everywhere in the chemical, consumer products, pulp and paper, and petroleum industries. Particles grow, agglomerate, break, dissolve, and change shape - all of which can have an impact on process performance and product quality. To be successful, chemists and engineers must understand and optimize particle size distributions to control process efficiency such as stability, separations, or flow properties. In addition, particle and emulsion distributions must be well controlled to ensure repeatable product yield, shelf life, and bulk density.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

  • Independent particle characterization services for environmental industries

    Particle size, particle concentration and other physical characterization analyses are critical to many environmental applications. Regulatory agencies in the environmental sphere demand strict compliance to standards and discharge regulations. Physical testing of samples for parameters such as particle size and concentration can give insight to the process control engineer on how effective and compliant a discharge handling system is operating. Particulate loading from both air emissions and waste water discharge are monitored in many industry sectors and PTL testing provides valuable supporting data in this monitoring process.

    By Particle Technology Labs based in Downers Grove, ILLINOIS (USA).

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    Aerosol and particle technology for process control industry

    In order to ensure that an industrial process can be controlled or even improved and optimized continually an analysis of the current situation in real time is necessary. Process data like temperature, pressure but also particle concentration and size distribution of a material flow can supply valuable information and be used for the regulation or the improvement of a process.

    By Palas GmbH based in Karlsruhe, GERMANY.

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    Aerosol and particle technology for aerosol generation industry

    For more than 25 years Palas has been building systems for the aerosol generation. With more than 30 different systems Palas is market leader worldwide. In particular, the high reproducibility and constancy regarding the particle size distribution and concentration of the Palas aerosol generators have to be emphasized. The Palas aerosol generators are heatable in part up to 150°C. Several types are built in pressure-resistant version and being used successfully worldwide for applications in under and overpressure up to 10 bar.

    By Palas GmbH based in Karlsruhe, GERMANY.

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    Aerosol and particle technology for pharmacy industries

    In the field of inhalation research it is necessary to characterize unambiguously the inhalable aerosols regarding particle size distribution and concentration.

    By Palas GmbH based in Karlsruhe, GERMANY.

  • Independent particle characterization services for medical devices industries

    Advances in biomedical implant and device technology continue to present new challenges in the area of physical testing. Particle Size Distribution, Surface Area and Porosity measurement data are invaluable to the biomedical researcher. PTL partners with each client to design projects that provide this needed information while controlling the costs of research. Applications have included particle size analysis of wear particles in fluid submitted from implant fatigue studies and pore size analysis of tricalcium phosphate granules compressed into bone grafting media. Evaluation by photomicroscopy and mercury porosimetry of artifical ligament materials have provided insight to researchers on their products.

    By Particle Technology Labs based in Downers Grove, ILLINOIS (USA).

  • Independent particle characterization services for beauty / cosmetics industries

    PTL’s analytical staff has years of experience designing test methods and performing analysis for cosmetic, skin care, fragrance and personal cosmetics_particle_testinghygiene samples. Whether your company needs a third party verification, routine QC confirmation, stability studies or one time testing, PTL will create a project to meet your needs. Applications include the size and shape of cosmetic enhancers (glitter particles for example) in a final product, droplet size from spray nozzles/atomizers and particle size of emulsion particles comprising creams/lotions. In addition, the particle size of powdered cosmetics is of tremendous importance in how they flow, cover and can directly affect their appearance as well as the user’s skin.

    By Particle Technology Labs based in Downers Grove, ILLINOIS (USA).

  • Independent particle characterization services for dietary supplements

    Concurrent with the U.S. Food and Drug Administration’s final rule establishing regulations to require current good manufacturing practices (cGMPs) for dietary supplements, PTL can offer cGMP services to all supplement manufacturers. PTL has sustained its FDA registration since 1994, which involves rigorous inspections by FDA every 2 years or sooner. According to the final rule, proper controls must be in place for dietary supplements to be produced in a consistent manner for identity, purity, strength, and composition. PTL’s particle characterization tests can be conducted following FDA regulations. Valuable testing such as particle size and shape, image analysis, B.E.T. surface area, pore volume and pore size can be analyzed under cGMP compliance. These analyses can give insight into absorption, strength, and composition of the material being processed.

    By Particle Technology Labs based in Downers Grove, ILLINOIS (USA).

  • Independent particle characterization services for food and beverage industries

    PTL`s service to the food and beverage industry is consultative and exacting. Manufacturers need to identify and control particle size distribution and other physical properties of food powders and emulsions in order to control the quality of the food_beverage_particle_testing_analysisfinished product. Factors such as appearance, taste, “mouth feel”, processing and handling are all affected by physical characteristics including particle size, particle shape, surface area, thermal properties, powder flowability, and for emulsions, zeta potential.

    By Particle Technology Labs based in Downers Grove, ILLINOIS (USA).

  • Independent particle characterization services for pharmaceutical industries

    Supporting drug development with pharmaceutical testing is some of the most exciting work we do. As a premier cGMP contract service laboratory, PTL partners with pharmaceutical scientists to identify key physical characteristics of pharmaceutical APIs and excipients ranging from powders, solids and liquids. With over a decade of experience testing a vast array of pharmaceutical products, PTL’s analytical staff uses custom-designed test methods for particle size, particle shape, surface area, pore volume, pore size, thermal analysis, powder flowability and zeta potential analyses.

    By Particle Technology Labs based in Downers Grove, ILLINOIS (USA).

  • Independent particle characterization services for abrasives industries

    Serving the abrasive industry over the last 2 decades, the most common testing performed for this field is particle size and shape analysis. The world of abrasives can encompass a host of varying materials from diamond dust, silicon and tungsten carbide, fused silica and quartz, to polished glass and medical abrasives. particle_size_of_abrasives With sizing instrumentation capable of measuring from a few nanometers up to 2000 microns and classic techniques such as sieving for even larger sizes, PTL has the expertise and equipment capable to measure any abrasive type and size. Particle size distribution analyses on abrasives provide valuable insight to engineers in several areas. For example, attrition products from classified spent abrasives can often be seen as a shift to smaller particle sizes.

    By Particle Technology Labs based in Downers Grove, ILLINOIS (USA).

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    AutoChem - Formulations and Product Development

    The particle size distribution is one of the most critical parameters in drug product quality. Real time understanding and control of particles ensures Quality by Design (QbD) in solid and liquid dosage formulation. FBRM and PVM Process Analytical Technologies (PAT) provide in-process real time measurements of particle dimension, particle shape, and particle count. FBRM and PVM are used to promote faster formulation development, improve process confidence, and control batch-to-batch consistency.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Albin peristaltic`s pumps for mineral processing

    Pumping / transfert sludge with viscosity up to 60 000 Cps, clay up to 800 g/l, particle size 30mm, lead sulfate, pyrite, SABX, cyanide, various acids.

    By Albin Pump SAS based in Goteborg, SWEDEN.

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    Emission control & air dedusting for steel and ferrous alloys

    teel and ferrous alloys production happens in industrial manufacturing processes which involve high temperature exhaust streams, often at more than 900 ºC. Typically, the gas flows into a gas conditioning tower to cool down to approximately 200 ºC, before entering into an ESP. These flue gases from steel or ferrous alloys kilns are also very maintenance demanding for bag filters and the very small size of the particles limit the use of usual dedusters such as regular cyclones and multicyclones as pre-separators. Bag filter failure is consequently a very common problem for clients in this industry. 

    Client`s needs include a very robust dedusting system, either serving as end-stage collector avoiding the need to cool down flue gases, or strongly minimizing the loads of aggressive material to bag filters. 

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

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    CeraQ - Ceramic Membrane Modules

    QUA’s CeraQ ceramic membrane modules are designed for challenging water and wastewater applications. The CeraQ modules consist of 3.5 mm ID ceramic tubular elements potted into bundles for various surface area requirements. The module is capable of removing virus, bacteria, colloidal matter, submicron or micron sized suspended particles, oil and organics from a wide range of fluids, including drinking water and industrial wastewater to economically meet variety of treatment objectives or to recycle and reuse wastewater. One of CeraQ's applications is that drinking water filtration for removal of bacteria/virus. achieves 10-log bacteria and 4-log virus removal.

    By QUA Group LLC based in Canonsburg, PENNSYLVANIA (USA).

  • Solution for industry area

    CPM and Roskamp Champion are the world leaders in particle size reduction and agglomeration. For over 40 years we have served the market, satisfying industrial processing requirements. The food, plastic, pharmaceutical, mineral and chemical industries have chosen our equipment for its endurance, reliability and performance.

    By CPM Europe BV based in Zaandam, NETHERLANDS.

  • Haze Monitoring

    The principle cause of regional and urban haze, or visibility impairment, is light extinction caused by fine particles, sulfates, organic and elemental carbon, nitrates and crustal matter. Particles between 0.1 and one micrometers in size are most effective at scattering light, in addition to being of greatest concern for human health.

    By Ecotech Pty Ltd based in Knoxfield, AUSTRALIA.

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    Negative Pressure Environment

    Negative pressure containment is an industry standard method of capturing fine dust particles and mold spores that are inevitably released during mold abatement and restoration projects. Ensuring your contained area has the required air changes (ACH) and that the air is adequately scrubbed is where you will find the competitive advantage of our OmniAire line of HEPA Air Filtration Machines. With standard airflows ranging from 50 to 18000 CFM, OmniAire Air Filtration Machines can provide the necessary ACH for any size project. Maintaining adequately pressurized containment, air changes per hour, and HEPA efficiency are all important to your overall project management needs.

    By Omnitec Design, Inc. based in Mukilteo, WASHINGTON (USA).

  • Crusher for Iron ore Industries

    Iron ore crusher is the crushing plant to resize and pulverize iron ore into mm size particles. As almost all of the iron ore that is mined is used for making steel and the raw iron itself is not hard, DSMAC iron ore crusher meet the requirements of iron ore sand making with high capacity and long service time.

    By DSMAC Group based in Zhengzhou, CHINA.

  • SONARtrac - Dredging - Hopper Vessels

    Soil density, hardness, lithology, and sediment particle size distribution can create slurry of variable makeup and density. At a constant pump speed, the slurry will have a variable flow velocity, which is undesirable and potentially dangerous. If the velocity is too low, there is a risk of sand outs in the pipeline. If the velocity is too high, the pump will wear and be inefficient. Traditional velocity flow meters with wetted parts are prone to wear, causing measurement inaccuracies, and require frequent, costly replacements. In addition, the presence of entrained gases may disturb the readings of traditional flowmeters and cause slurry density measurements to be inaccurate.

    By CiDRA based in Wallingford, CONNECTICUT (USA).

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