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preventive odor control Applications

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    Odor control for the poultry feed production

    The animal feed industry has its roots in the way traditional millers grinded the grains centuries ago, using (wooden) windmills. Nowadays feed is produced for chickens and other poultry, as well as for cattle, pigs and horses. There is a wide variety of feed and grains produced, with different raw materials (nutrients) applied in several compositions.

    In this modern era electric driven pellet mills are applied and grains are cooled mainly in counterflow coolers. To remove dust from the used cooling air usually a baghouse filter is being used which can meet the current severe dust emission standards. After this the air eventually will be blown outside. Especially the cooling air of poultry feed and pig feed production should be deodorized to prevent complaints.

    A factory usually has multiple pellet lines in service with about 15,000 to 25,000 m3/h of cooling air per line. Aerox has developed specific solutions for this industry.

    On the one hand a compact Aerox®-Injector can be installed per pellet line. On the other hand, airflows of different production lines can be joined together and can be treated with one compact Aerox®-Injector. In practice, this can be added up to 4 lines with a total airflow of up to 90,000 m3/h.

    Since the Aerox®-Injector can run on different capacities unnecessary power consumption is prevented when not all pellet lines are in service. This benefits the environment and reduces operational costs.

    By Aerox B.V. based in Vleuten, NETHERLANDS.

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    Odor control for the fish feed production industry

    In the Fish feed process the product is usually conducted to the dryer through pneumatic transport, after which it falls out from the dryer into the cooler. Odour sources in this process are the flash- off of the extruder, transport air, dryer air and possibly also air from the cooler.

    The amount of air per line that is emitted and should be deodorized depends amongst others of the type of dryers/coolers (vertical or horizontal), but also whether air is recycled from cooler to the dryer.

    One compact Aerox-Injector can treat the total amount of air coming from a complete production line at all times. In many cases it is even possible to treat combined airflows of multiple production lines with one Aerox-Injector!

    We are happy to advise you what (cost) technically will be the best solution. The Aerox-Injection technology prevents pollution of the Aerox-Injector by dust or greasy air in this process. This will guarantee the performance and will keep your neighbours really satisfied.

    By Aerox B.V. based in Vleuten, NETHERLANDS.

  • Headworks Odor and Corrosion Control Using Hydrogen Peroxide

    Hydrogen Peroxide typically controls odors and corrosion at treatment plant headworks by direct oxidation of hydrogen sulfide (H2S) within the wastewater. In the direct oxidation mode, H2O2 is applied to the wastewater 5-30 minutes prior to the point where the odors are being released, generally as the wastewater line enters the plant boundary. The efficiency of hydrogen peroxide treatment depends upon the available reaction time, the level of iron in the wastewater (reaction catalyst), wastewater pH and temperature, and the initial and target levels of H2S odor. Under optimal conditions, effective dose ratios are 1.2 - 1.5 parts H2O2 per part dissolved sulfide, and can be reliably estimated through beaker tests. H2O2 + H2S → S0 + 2H2O Frequently, control of odors through the primary clarifiers is wanted. In such case, the mechanism of control is both direct oxidation of H2S (as it rises from the solids blanket), and prevention of odor generation (by supplying dissolved oxygen). Control is typically achieved with a booster dose of 1-2 mg/L H2O2 added to the clarifier influent. Higher doses or alternate modes of addition may be required in cases where: 1) hydraulic retention times are > 2-3 hours; 2) solids blanket depths are > 1-2 feet; 3) soluble BOD levels are > 200-300 mg/L; or 4) waste activated sludge is co-settled with the primary solids. 2H2O2 → O2 + 2H2O

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

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    Algae control in raw water reservoirs

    Increase the water quality, lower chemical consumption, and prevent taste and odor problems without harming the ecosystem.

    By LG Sonic based in Zoetermeer, NETHERLANDS.

  • Process Design

    Custom water and wastewater engineering, consulting and process design services to prevent air, land, water and environmental pollution. We rework systems as processes change and troubleshoot where necessary to bring systems into compliance. • High purity and process water • Biological nutrient removal • Solids treatment • Toxicity reduction • Industrial treatment • Advanced oxidation and alternative disinfection • Effluent reclamation and reuse • Land application systems • Natural treatment systems • Hydrogen sulfide and odor control • Decentralized treatment systems • Process optimization / operations assistance • Conceptual and strategic water planning

    By Yates Environmental Services based in Spokane, WASHINGTON (USA).

  • Sulfide Oxidation with Hydrogen Peroxide (H2O2)

    Sulfide Odor Control Sulfide is found throughout the environment as a result of both natural and industrial processes. Most sulfide found in nature was produced biologically (under anaerobic conditions) and occurs as free hydrogen sulfide (H2S) - characterized by its rotten egg odor. We are most likely to encounter biogenic H2S in sour groundwaters, swamps and marshes, natural gas deposits, and sewage collection/treatment systems. Manmade sources of H2S typically occur as a result of natural materials containing sulfur (e.g., coal, gas and oil) being refined into industrial products. For a variety of reasons - aesthetics (odor control), health (toxicity), ecological (oxygen depletion in receiving waters), and economic (corrosion of equipment and infrastructure) - sulfide laden wastewaters must be handled carefully and remediated before they can be released to the environment. Typical discharge limits for sulfide are < 1 mg/L. Sulfide Treatment Alternatives There are dozens of alternatives for treating sulfide laden waters, ranging from simple air stripping (for the low levels present in groundwaters) to elaborate sulfur recovery plants (used to treat several tons per day at refineries and coal burning power plants). There are processes based on biology (using compost filters, scrubbing media, or inhibition/disinfection), chemistry (oxidation, precipitation, absorption, and combination), and physics (adsorption, volatilization, and incineration). Each process occupies a niche which is often defined by the scale and continuity of treatment, whether the sulfide is in solution or is a gas, the concentration of sulfide involved, and the disposition of the sulfide containing medium. However, for reasons relating to convenience and flexibility, chemical oxidation (using hydrogen peroxide) continues to grow in its scope of application. Treatment with Hydrogen Peroxide While other peroxygens such as permonosulfuric (Caro’s) acid, peracetic acid, and persulfates will oxidize sulfide, their use for this application is overkill. Hydrogen peroxide (H2O2) is considerably simpler and more cost-effective. H2O2 may control sulfides in two ways, depending on the application: Prevention - by providing dissolved oxygen which inhibits the septic conditions which lead to biological sulfide formation; and Destruction - by oxidizing sulfide to elemental sulfur or sulfate ion.

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

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