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process analyser Applications

  • Quantitative Agricultural Analyses

    ASD’s NIR measurement solutions are ideal for the qualitative and quantitative agricultural analysis necessary throughout the entire production process, including process monitoring of fermentable sugars and enzymatic activities for increased product yield. The ability to analyze large numbers of samples simultaneously in real-time, continuously, and non-destructively, provides significant advantages in the manufacturing stage. The flexibility of ASD systems allows this at virtually any point in the processing stream where determining constituent or final product quality is critical to the success of your operation.

    By ASD Inc., a PANalytical company based in Boulder, COLORADO (USA).

  • Data Acquisition and Control

    Many companies worry over the quality of emissions data reported to the EPA. CEMS Experts is a skilled and experienced company with over 20 years of proven and dependable service to provide you with a reliable solution to your Analyzer Management and Data Acquisition Software needs. We supply customized DAS solutions for all federal (EPA), state and local CEMS regulations, plus off-the-shelf products for process monitoring, ambient air testing, or any other application requiring fast, reliable data capture and reporting.

    By CEMS Experts - a division of GK Associates, Inc. based in Simi Valley, CALIFORNIA (USA).

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    Monitoring solutions for the gas analysers areas

    Most large coal fired power plants and combustion processes are required to monitor CO, NO and NO2 (NOx), SO2 and possibly CO2; in addition the analyser has to be normalised to Standard conditions. For this application CODEL offers the five channel GCEM 40 series which uses Infrared absorption to measure these gases plus moisture, pressure and temperature.  The analyser can be configured for single channel operation to monitor any of these gases plus CH4 and HCl.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Milling process control

    NIR-analyzer InfraLUM FT-12 is used for quality control of flour and by-products at all milling stages.

    With InfraLUM FT-12 analyser is possible to create, localize, and update calibration models. Installation and calibration using Customer’s samples are made at the Customer’s lab. 

    By Lumex Instruments Group based in Mission, BRITISH COLUMBIA (CANADA).

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    Portable and fixed gas analysers for CO2 monitoring

    Monitoring industrial processes, CO2 gas quality control and indoor air quality can all be achieved using Geotech`s wide ranging CO2 analysers.

    By Geotech based in Leamington Spa, UNITED KINGDOM.

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    Process monitoring solutions for NH3 truck engine monitoring

    A new EC regulation states that  diesel engines need to have active cleaning with urea injection in order to reduce NOx emissions. In order to control the urea dosage, a reliable measurement system is required. OPSIS LD500 laser diode gas analyser for monitoring ammonia (NH3), has been tested and approved by German TÜV, in accordance with the EURO VI standard.

    By Opsis AB based in Furulund, SWEDEN.

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    Stack emissions monitoring

    Monitoring stack emissions is a fundamental requirement for most industrial processes. Our gas analysers, dust monitors and flow monitors are designed for a wide range of applications and can operate as a fully integrated system or as stand alone instruments.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Monitoring solutions for the flow monitoring areas

    Many large combustion plants are now required to monitor mass emissions of major pollutants and to do so requires an accurate measurement of stack gas velocity. The VCEM 5100 is certified to EN 15267 part 3 QAL 1 for all industrial processes including waste incineration. It has several key advantages, firstly the sensors optics are not in contact with the hot and dusty environment, the VCEM 5100 can monitor gases at temperatures exceeding 10000C and the analyser requires minimal maintenance. The VCEM 5100 can be used in extremely dust environments such as SCR’s when dust loadings exceed 10g/m3. The VCEM 5100 is in full compliance with EN/ISO 16911 part 2.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Measurement of wax in oil for oil & gas industry

    Oils vary widely in their properties largely depending on their source. One important characteristic of crude oils is their wax content. High wax content has profound effects on flow-ability and the propensity of the oil to cause blockages in pipelines and equipment. Routine measurement of wax content ensures that problematic oils are identified enabling appropriate changes to be made during their processing. Our benchtop NMR analyser MQC systems provide a fast, simple and accurate method of measuring wax content in oils.

    By Oxford Instruments plc based in Abingdon, UNITED KINGDOM.

  • Iron & Steel Industry Emissions Monitoring & Analysis

    Procal analysers are used throughout the steel process from initial sintering of ore, coke production, blast furnace emissions through to roll mill reheat furnace emissions.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • Refineries & Refinery Emissions Monitoring & Analysis

    Procal supplies the oil refining industry with both process and emission monitoring analysers to meet a wide range of applications.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • Chemical Industry Emissions Analysis

    The inherent flexibility of Procal analysers enables the instruments to be configured to meet Customer’s specific requirements. Their capability to monitor gas concentrations at elevated pressures and temperatures make Procal products ideal for process applications in the Chemical Industry.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • Measurement solution for acrylates speciation

    A customer had a requirement for continuous Ethyl Acrylate monitoring. The process operations emit multiple Acrylate species, all at low concentrations, but only Ethyl Acrylate being reportable to the EA under the terms of the IPC permit. A 204M FTIR analyser was deployed and a chemometric model was built specifically to target Acrylates, with the purpose of separating and accurately quantify the target Ethyl Acrylate species.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Nitric Acid Production Emissions Analysis

    The Procal 2000 emissions analyser measures Oxides of Nitrogen for process control purposes, typically upstream of the N2O abatement reactor where typical pressures can be as high as 10 barg.  The analyser can be supplied in both in situ and extractive configuration to suit customers’ requirements.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

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    Application package FLUXANA Ash

    This application package is a 'ready to go' calibration kit for xrf instruments. Fusion technology is ideal for analysing oxidic materials like ashes. It performs with the highest precision possible in xrf sample preparation. Primarily power stations and their control laboratories have to check the ash from the burning process of black and brown coal. Two standard DIN and ASTM methods describe the testing in detail. FLUXANA is able to deliver both methods ready from the bench. It can for example contain all parts to perform a complete ash analysis: - Calibration set ash prepared from CRM and primary oxides as glass beads - Calibration work performed by FLUXANA expert 3 days on site - 3x drift monitors for xrf instrument - 7x control samples for validation - Flux FLUXANA application packages include always the sample preparation method. If you combine our application packages with our sample preparation machines we guarantee the analytical performance of the package like a contract.

    By Fluxana GmbH Co. KG based in Bedburg-Hau, GERMANY.

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    Measurement of oil in wax for oil & gas industry

    The measurement of oil in wax is important within the oil refining industry because wax derived from petroleum sources is an important by-product of the oil refining process. These waxes are widely used in the manufacture of many materials and products as they have the ability to confer specific mechanical and physical properties such as flexibility, hardness and friction. A wide variety of waxes is manufactured with specific characteristics. One of the most critical factors controlling wax properties is the oil content. This means routine measurement of the content of oil in wax is essential for consistent control of the production process. Our benchtop NMR analyser MQC systems provides a fast, simple and accurate method of measuring oil in wax. The MQC may be calibrated to provide results equivalent to ASTM D721-06 and IP 158.

    By Oxford Instruments plc based in Abingdon, UNITED KINGDOM.

  • Cement & Lime Industry Emissions Analysis & Monitoring

    A key issue in the measurement of the products of combustion in Cement and Lime industries is the high levels of particulates. The Procal 2000 in situ analyser`s heated probe option is especially suited to this industry as it efficiently deals with variations in process temperature, keeping the probe above the sample dew point and safe from corrosive condensate.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • Mixers, dryers, innovative solutions for pharmaceutical industry

    As a supplier of machines and installations to the pharmaceutical industry, we ensure that these comply with current GMP regulations and are FDA compliant. Furthermore, we guarantee that they are delivered with all required certification and help our customers to conduct risk analyses (RA). We take our service to the next level by supporting the procurement and validation process with our FAT and SAT protocols and with Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ). We also conduct operator training and carry out plant maintenance.

    By AVA GmbH u. Co. KG based in Herrsching, GERMANY.

  • Independent particle characterization services for environmental industries

    Particle size, particle concentration and other physical characterization analyses are critical to many environmental applications. Regulatory agencies in the environmental sphere demand strict compliance to standards and discharge regulations. Physical testing of samples for parameters such as particle size and concentration can give insight to the process control engineer on how effective and compliant a discharge handling system is operating. Particulate loading from both air emissions and waste water discharge are monitored in many industry sectors and PTL testing provides valuable supporting data in this monitoring process.

    By Particle Technology Labs based in Downers Grove, ILLINOIS (USA).

  • Measurement solution for VOC emissions monitoring

    Protea has used our VOC gas analysers in many projects requiring the monitoring of complex mixes of VOCs. In the chemical and pharmaceutical industry, VOC abatement plants such as scrubbers and carbon-bed systems are typical installations where the use of Protea analysers and our VOC analysis expertise have proved valuable to plant operators. They prove a very powerful and flexible tool in both process gas measurements and VOC emissions monitoring. In the laboratory, Protea can deliver instruments with all the chemometric software and support to enable users to measure hundreds of gases.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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