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process analyzer Applications

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    Gas analyzers and detectors for the ethanol processing

    Gas chromatographs and hydrocarbon analyzers can be key in adding value to the ethanol production process and protecting the environment from Volatile Organic Compound (VOC)emissions created during the process.

    By MOCON, Inc. - Baseline based in Lyons, COLORADO (USA).

  • Gas detection analyzers for processing ovens & dryers

    Many industries are involved in coating products with solvent-borne materials and then employing ovens or dryers to remove the solvents from the finished product. The key hazard is an explosion from the build up of solvent vapors in the oven or dryer atmosphere. This buildup could occur by a malfunction in the production process such as: a sudden or improper amount of coating, a change in ventilation controls or excessive speed. In any of these cases, the concentration of flammable vapor has an opportunity to rise above safe levels, creating a potentially explosive mixture of vapor in air.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • Gas detection analyzers for chemical & pharmaceutical processes

    Chemical and pharmaceutical facilities use a variety of hazardous gases and solvents in their production processes. Whenever these substances are transported, processed or stored, the potential risks are high for hazardous conditions. These substances must be continuously monitored to protect personnel and facilities from accidental releases or leakage. Our various lines of hazardous gas monitoring systems benefit the chemical and pharmaceutical industry in the following applications.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • Water-Wastewater Measurements / NO analyzers for measurement of nitrification processes

    NO analyzers for measurement of nitrification processes applied for treating high concentration nitrogen wastewaters by microbial nitric oxide production. Also, the conversion of N-nitrosomines to nitric oxide for the quantification of those compounds in wastewater impacted waters. View Water-Wastewater Measurement Products

    By ECO PHYSICS INC. based in Duernten, SWITZERLAND.

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    Water Analyzing for the Mining Industry

    As a primary industry, the mining industry faces the needs for optimizing the management of its resources. Exploration and excavation activities should be as efficient as possible. Companies also aim to maintain water resources while at the same time controlling the environmental impact of their activities. As pioneers in exotic mining analytics, AppliTek can help you with a selection of application-oriented analyzers, from portable XRF systems to on-line analyzers for water and process applications.

    By AppliTek NV based in Nazareth, BELGIUM.

  • Gas detection analyzers for coil coating industry

    Coil Coating is a high-temperature solvent vapor monitoring application in which rolls of aluminum or steel are coated with a color finish, oven cured to desired specs and sold to makers of cans, rain gutters, home appliances, building & automotive products and other fabrications. Coil coating requires the use of our PrevEx Flammability Analyzers to monitor the flammability of the solvent vapor driven off during the drying process. PrevEx analyzers accurately measure solvent mixtures and can withstand the temperatures required to prevent sample clogging in coil coating plants.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

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    Monitoring solutions for the process Monitoring

    Maintain specification in your process stream or bench top setup with a Cerex process analyzer. Cerex UV3000 F Series analyzers accurately detect gases from ppb level to percent level concentrations via a fiber coupled probe for precise control of a process stream. The F series are also well suited to fiber couple to a custom cell for laboratory analysis, and feature user programmable alarm levels to control process functions or give warning when a process filter needs replacement. Cerex analyzers are also available customized to customer specification.

    By Cerex Monitoring Solutions, LLC. based in Atlanta, GEORGIA (US) (USA).

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    Medical Gas Analysis for Process Industry

    USP37 Medical Gas requires a specific, selective and positive identification test using a paramagnetic signal. Regular analysis of medical gas is required to ensure that the oxygen concentration is NLT 99.0% volume. Following the appropriate United States Pharmacopeia standards, in this case specifically USP37, requires an analyzer which uses a paramagnetic based technology.  The Systech Illinois Paramagnetic Oxgyen Analyzer PM700 is perfectly suited for this medical gas analysis application.

    By Systech Instruments Ltd based in Thame, UNITED KINGDOM.

  • Industrial process and environmental monitoring

    Laser Gas analyzer Oil refining, CO, CO2, O2, CH4 Ethylene cracking CO, CO2, etc. EO/EG, PE/PP, O2, C2H4, etc. Ethyl benzene/styrene monomer/PS, O2, CO/CO2, Trace water in the benzene PTA, CO, CO2, O2 Coal gasification O2 Mathanol/ammonia/urea O2, CO, CO2, NH3, etc. Chlor-alkali/PVC H2O, O2, CO2, C2H4, etc Sulphuric acid O2

    By HANGZHOU ZETIAN TECHNOLOGY CO., LTD based in Hangzhou, CHINA.

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    Process Control for the Petrochemical Chemical Industry

    Most chemical products as we know today are composed of a few hundreds of basic chemicals, extracted mostly from crude oil and natural gas. Instrumentation, analyzer systems and process optimization are not new to the operation of all chemical and petrochemical processes.

    However, tightening regulations, competition pressure and increasing raw materials cost urges the industry to go deeper into process control technology. As a single-source supplier of the (petro)chemical industry since many years, AppliTek has supplied them many analyzer systems for monitoring chemical parameters in all sorts of applications, from the actual production step to peripheral treatment processes. Our application people and engineering department understand your needs and translate them into real solutions.

    By AppliTek NV based in Nazareth, BELGIUM.

  • NOx analyzers for Source Emissions

    NOx analyzers for measuring emissions from refineries, power generation, industrial processes and other sources, as well as for combustion research. View Source Emissions Products

    By ECO PHYSICS INC. based in Duernten, SWITZERLAND.

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    Chemical Analyzing in Photovoltaics for the Solar Power Industry

    In the earlier days, the chemistry involved in solar cell manufacturing was relatively simple, using commodity chemicals. With cell efficiencies continuously on the rise and new cell concepts slowly being introduced with increased speed of processing, precise chemical concentration control is becoming crucial to obtain consistency and more cost-effective manufacturing of solar panels. This is possible by monitoring on-line the etching bath composition, a small but genuine step forward in your competitive advantage.

    Typical parameters: NaOH – Si – HF – HNO3

    By AppliTek NV based in Nazareth, BELGIUM.

  • Gas detection analyzers for semiconductor industry

    Semiconductor manufacturing facilities employ a number of hazardous gases in their production processes. Whenever these gases are stored, distributed or used in manufacturing processes, there exists the potential for a hazardous condition. The primary hazards associated with these gases include fire, explosion, and contamination resulting in product loss or unscheduled preventative maintenance. These gases must be continuously monitored to ensure the health and safety of employees, to protect property, as well as to maintain regulatory compliance. Continuous gas monitoring in semiconductor facilities is a requirement of local and state regulations.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • Gas detection analyzers for wastewater treatment industry

    Regulations prohibit facilities from discharging flammable or explosive wastes from their processes into the wastewater collection system. These wastes are not only a fire and explosion hazard but they can also effect the efficient and effective operation of the treatment facility. PrevEx Flammability analyzers are used to continuously monitor the waste stream for flammable gases and vapors. Their unique design and operating technology make them the ideal analyzers for the harsh conditions found in the sewer environment.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • Gas detection analyzers for pulp & paper mills

    Flammable non-condensible gases (NCG’s) are byproducts of the wood pulping process. Health and pollution regulations prohibit the release of these gases into the atmosphere. They are usually eliminated by passing them through an incinerator or by using them as fuel in the burner of a boiler or kiln. The incinerator, boiler or kiln however can be damaged by NCG’s which have built up explosive levels. Pulp mills require the use of our PrevEx Flammability Analyzers to monitor the NCG stream and detect and divert these dangerous concentrations before they can cause damage and shut down the mill. The PrevEx analyzers accurately measure the total concentration of flammable gases present in the NCG sample. Their high sampling speed dramatically improves response time—an important factor in pulp mill applications.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

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    Gas monitoring instruments and systems for process NOx measurement

    Nitric acid HNO3 is an important intermediate reagent for production of several important end products, such as fertilizers, explosives, dyestuffs/pigments, pesticides, pharmaceuticals, photographic materials, plastics, and synthetic fibers. At nitric acid manufacturing plants, the Gasmet™ FTIR Gas Analyzer can be used to measure several gaseous components from the process stream for purposes of process control. A single system can be used to measure the high levels of nitrogen monoxide NO and nitrogen dioxide NO2, as well as water vapor H2O, nitrous oxide N2O, carbon monoxide CO, carbon dioxide CO2 and ammonia NH3. The fixed installation products for these purposes are the Gasmet™ CEM II measurement system, and the Gasmet™ FCX Gas Analyzers, both of which utilize the FTIR measurement technique for simultaneous multicomponent analysis of the sample gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Air pollution control for the energy recovery industry

    Rising fuel and electric costs, along with global warming concerns have changed the way industrial facilities regard energy consumption. Process equipment and air pollution control systems installed several years ago may not reflect the new energy conscious designs available today. We recommend analyzing these systems periodically to determine energy reduction opportunities. Recovering waste heat is one of the easiest and most utilized means of reducing energy demands at industrial facilities.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    PTR-MS systems for biopharmaceutical Industry

    On-line Monitoring of Bioprocesses. PTR-MS systems can be used to gather highly relevant process related information in biopharmaceutical fermentations from analyzing volatile metabolites in the fermenters off-gas.

    By Ionicon Analytik Ges.m.b.H. based in Innsbruck, AUSTRIA.

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    Gas monitoring instruments and systems for semiconductor manufacturing

    In the semiconductor manufacturing industry, various perfluorinated compounds (PFCs) are used. The emissions of the PFC compounds into the ambient air are reduced by scrubbing of the exhaust gases from the process. In this process, the Gasmet™ FTIR Gas Analyzers can be used to measure the emissions into the atmosphere and also monitor the efficiency of the scrubbers. Typically monitored PFCs in the exhaust gas include carbon tetrafluoride CF4, trifluoromethane CHF3, and hexafluoroethane C2F6.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Test Kits and Photometric Methods for agriculture, in food or water analysis

    When analyzing water and food, trust plays a very important role. Only careful analysis using tests that are performed correctly and are delivering sound results will help to maintain and improve our quality of life. With ready-to-use tests and test systems from Merck Millipore, you can trust your results. Our broad product range covers everything from water analysis to the control of production process up to the measurement of special food parameters.

    By Merck Millipore based in Darmstadt, GERMANY.

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