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process analyzer Applications

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    Gas analyzers and detectors for the ethanol processing

    Gas chromatographs and hydrocarbon analyzers can be key in adding value to the ethanol production process and protecting the environment from Volatile Organic Compound (VOC)emissions created during the process.

    By AMETEK MOCON - Baseline based in Lyons, COLORADO (USA).

  • Gas detection analyzers for processing ovens & dryers

    Many industries are involved in coating products with solvent-borne materials and then employing ovens or dryers to remove the solvents from the finished product. The key hazard is an explosion from the build up of solvent vapors in the oven or dryer atmosphere. This buildup could occur by a malfunction in the production process such as: a sudden or improper amount of coating, a change in ventilation controls or excessive speed. In any of these cases, the concentration of flammable vapor has an opportunity to rise above safe levels, creating a potentially explosive mixture of vapor in air.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • Gas detection analyzers for chemical & pharmaceutical processes

    Chemical and pharmaceutical facilities use a variety of hazardous gases and solvents in their production processes. Whenever these substances are transported, processed or stored, the potential risks are high for hazardous conditions. These substances must be continuously monitored to protect personnel and facilities from accidental releases or leakage. Our various lines of hazardous gas monitoring systems benefit the chemical and pharmaceutical industry in the following applications.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

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    Process water

    Process water is one of the most challenging for analysis instrumentation. Mostly this water is characterized by a certain purity, fluctuating loads, as well as very high salt concentrations. Since any disturbance in water-circuits can lead to an entire plant shutdown, resulting in huge costs, reliable and fast online water analyzers are an essential. Due to the diverse demands of various measurement challenges, application-specific analyzers provide huge advantages against standard analyzers that are used for every application.

    By LAR Process Analysers AG based in Berlin, GERMANY.

  • Water-Wastewater Measurements / NO analyzers for measurement of nitrification processes

    NO analyzers for measurement of nitrification processes applied for treating high concentration nitrogen wastewaters by microbial nitric oxide production. Also, the conversion of N-nitrosomines to nitric oxide for the quantification of those compounds in wastewater impacted waters. View Water-Wastewater Measurement Products

    By ECO PHYSICS INC. based in Ann Arbor, MICHIGAN (USA).

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    Chemiluminescense based analyzer for semiconductor applications

    NOx detection is an innovative approach in CMP (Chemical Mechanical Polishing) process control. CMP smoothens the wafer surface with a combined chemical and mechanical polishing procedure. During production, wafers are coated by a thin layer. To avoid damage to the wafer surface, for instance by stress cracks, the NOx emitted as soon as the wafer is plane and blank must be measured. Therefore, a high-resolution NOx-detector, capable of determining exactly when the polishing process must be stopped, is essential. This approach is used successfully in manufacturing and development lines worldwide, since 1996.

    By ECO PHYSICS AG based in Duernten, SWITZERLAND.

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    Instruments and analyzers for outdoor material testing

    Weathering of materials is most often an irreversible process affecting the cosmetic properties or strength of materials. This aging process is mainly driven by UV radiation, Heat and reactive elements in the atmosphere, for example chemical contamination. The plastic fabric of the product can dry and therefore weakened. The solar load can overheat the products and change material properties irreversibly. A common method to test the deterioration of materials is to expose materials to sun light and environment. To be able to quantify the aging process, the parameters that affect the aging process must be measured.

    By EKO Instruments based in San Jose, CALIFORNIA (USA).

  • Gas detection analyzers for coil coating industry

    Coil Coating is a high-temperature solvent vapor monitoring application in which rolls of aluminum or steel are coated with a color finish, oven cured to desired specs and sold to makers of cans, rain gutters, home appliances, building & automotive products and other fabrications. Coil coating requires the use of our PrevEx Flammability Analyzers to monitor the flammability of the solvent vapor driven off during the drying process. PrevEx analyzers accurately measure solvent mixtures and can withstand the temperatures required to prevent sample clogging in coil coating plants.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

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    Process control for the petrochemical chemical industry

    Most chemical products as we know today are composed of a few hundreds of basic chemicals, extracted mostly from crude oil and natural gas. Instrumentation, analyzer systems and process optimization are not new to the operation of all chemical and petrochemical processes. However, tightening regulations, competition pressure and increasing raw materials cost urges the industry to go deeper into process control technology. As a single-source supplier of the (petro)chemical industry since many years, AppliTek has supplied them many analyzer systems for monitoring chemical parameters in all sorts of applications, from the actual production step to peripheral treatment processes. Our application people and engineering department understand your needs and translate them into real solutions.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Medical Gas Analysis for Process Industry

    USP37 Medical Gas requires a specific, selective and positive identification test using a paramagnetic signal. Regular analysis of medical gas is required to ensure that the oxygen concentration is NLT 99.0% volume. Following the appropriate United States Pharmacopeia standards, in this case specifically USP37, requires an analyzer which uses a paramagnetic based technology.  The Systech Illinois Paramagnetic Oxgyen Analyzer PM700 is perfectly suited for this medical gas analysis application.

    By Systech Instruments Ltd based in Thame, UNITED KINGDOM.

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    Process instrumentation and analytics solutions for metals industry

    Continuous monitoring of HF concentration in aluminum smelters is a key issue for optimization of aluminum production.  Continuous gas analyzers support the steel industry by helping facilities optimize processes and reduce expenses.

    By Siemens Industry, Inc. - Process Analytics based in Houston, TEXAS (USA).

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    Monitoring solutions for the process monitoring

    Maintain specification in your process stream or bench top setup with a Cerex process analyzer. Cerex UV3000 F Series analyzers accurately detect gases from ppb level to percent level concentrations via a fiber coupled probe for precise control of a process stream. The F series are also well suited to fiber couple to a custom cell for laboratory analysis, and feature user programmable alarm levels to control process functions or give warning when a process filter needs replacement. Cerex analyzers are also available customized to customer specification.

    By Cerex Monitoring Solutions, LLC. based in Atlanta, GEORGIA (US) (USA).

  • Industrial process and environmental monitoring

    Laser Gas analyzer Oil refining, CO, CO2, O2, CH4 Ethylene cracking CO, CO2, etc. EO/EG, PE/PP, O2, C2H4, etc. Ethyl benzene/styrene monomer/PS, O2, CO/CO2, Trace water in the benzene PTA, CO, CO2, O2 Coal gasification O2 Mathanol/ammonia/urea O2, CO, CO2, NH3, etc. Chlor-alkali/PVC H2O, O2, CO2, C2H4, etc Sulphuric acid O2


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    Instruments and analyzers for spectral irradiance portable solutions

    Reflection and transmission measurements on materials, vegetation, water or atmosphere give valuable information about biological, physical and chemical processes. Processes driven by solar radiation, in particular bands of the spectrum through the so called action spectra, can be analysed or quantified with a sensor senitive in the particular spectral band. The MS-720 portable spectroradiometer gives total freedom to be used in different applications and range of the spectrum between 350 - 1050 nm.

    By EKO Instruments based in San Jose, CALIFORNIA (USA).

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    Instruments and analyzers for accurate solar radiation measurements

    Conducting reliable and accurate solar radiation measurements requires some knowledge and attention: think of environmental influences (wind, rain/snow, soling), re-calibration (bi-annually), not to mention data processing, spectral effects, etc. Essentially, accurate broadband solar radiation measurements are obtained using two components: a suitable set of pyranometers, including an optional pyrheliometer (DNI sensor) with sun tracker, and an adequate data logger.

    By EKO Instruments based in San Jose, CALIFORNIA (USA).

  • NOx analyzers for Source Emissions

    NOx analyzers for measuring emissions from refineries, power generation, industrial processes and other sources, as well as for combustion research. View Source Emissions Products

    By ECO PHYSICS INC. based in Ann Arbor, MICHIGAN (USA).

  • Gas detection analyzers for semiconductor industry

    Semiconductor manufacturing facilities employ a number of hazardous gases in their production processes. Whenever these gases are stored, distributed or used in manufacturing processes, there exists the potential for a hazardous condition. The primary hazards associated with these gases include fire, explosion, and contamination resulting in product loss or unscheduled preventative maintenance. These gases must be continuously monitored to ensure the health and safety of employees, to protect property, as well as to maintain regulatory compliance. Continuous gas monitoring in semiconductor facilities is a requirement of local and state regulations.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • Gas detection analyzers for wastewater treatment industry

    Regulations prohibit facilities from discharging flammable or explosive wastes from their processes into the wastewater collection system. These wastes are not only a fire and explosion hazard but they can also effect the efficient and effective operation of the treatment facility. PrevEx Flammability analyzers are used to continuously monitor the waste stream for flammable gases and vapors. Their unique design and operating technology make them the ideal analyzers for the harsh conditions found in the sewer environment.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • Gas detection analyzers for pulp & paper mills

    Flammable non-condensible gases (NCG’s) are byproducts of the wood pulping process. Health and pollution regulations prohibit the release of these gases into the atmosphere. They are usually eliminated by passing them through an incinerator or by using them as fuel in the burner of a boiler or kiln. The incinerator, boiler or kiln however can be damaged by NCG’s which have built up explosive levels. Pulp mills require the use of our PrevEx Flammability Analyzers to monitor the NCG stream and detect and divert these dangerous concentrations before they can cause damage and shut down the mill. The PrevEx analyzers accurately measure the total concentration of flammable gases present in the NCG sample. Their high sampling speed dramatically improves response time—an important factor in pulp mill applications.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

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