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process analyzer system Applications

  • Gas detection analyzers for chemical & pharmaceutical processes

    Chemical and pharmaceutical facilities use a variety of hazardous gases and solvents in their production processes. Whenever these substances are transported, processed or stored, the potential risks are high for hazardous conditions. These substances must be continuously monitored to protect personnel and facilities from accidental releases or leakage. Our various lines of hazardous gas monitoring systems benefit the chemical and pharmaceutical industry in the following applications.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

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    Water Analyzing for the Mining Industry

    As a primary industry, the mining industry faces the needs for optimizing the management of its resources. Exploration and excavation activities should be as efficient as possible. Companies also aim to maintain water resources while at the same time controlling the environmental impact of their activities. As pioneers in exotic mining analytics, AppliTek can help you with a selection of application-oriented analyzers, from portable XRF systems to on-line analyzers for water and process applications.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Gas monitoring instruments and systems for process NOx measurement

    Nitric acid HNO3 is an important intermediate reagent for production of several important end products, such as fertilizers, explosives, dyestuffs/pigments, pesticides, pharmaceuticals, photographic materials, plastics, and synthetic fibers. At nitric acid manufacturing plants, the Gasmet™ FTIR Gas Analyzer can be used to measure several gaseous components from the process stream for purposes of process control. A single system can be used to measure the high levels of nitrogen monoxide NO and nitrogen dioxide NO2, as well as water vapor H2O, nitrous oxide N2O, carbon monoxide CO, carbon dioxide CO2 and ammonia NH3. The fixed installation products for these purposes are the Gasmet™ CEM II measurement system, and the Gasmet™ FCX Gas Analyzers, both of which utilize the FTIR measurement technique for simultaneous multicomponent analysis of the sample gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Process Control for the Petrochemical Chemical Industry

    Most chemical products as we know today are composed of a few hundreds of basic chemicals, extracted mostly from crude oil and natural gas. Instrumentation, analyzer systems and process optimization are not new to the operation of all chemical and petrochemical processes.

    However, tightening regulations, competition pressure and increasing raw materials cost urges the industry to go deeper into process control technology. As a single-source supplier of the (petro)chemical industry since many years, AppliTek has supplied them many analyzer systems for monitoring chemical parameters in all sorts of applications, from the actual production step to peripheral treatment processes. Our application people and engineering department understand your needs and translate them into real solutions.

    By AppliTek NV based in Nazareth, BELGIUM.

  • Gas detection analyzers for wastewater treatment industry

    Regulations prohibit facilities from discharging flammable or explosive wastes from their processes into the wastewater collection system. These wastes are not only a fire and explosion hazard but they can also effect the efficient and effective operation of the treatment facility. PrevEx Flammability analyzers are used to continuously monitor the waste stream for flammable gases and vapors. Their unique design and operating technology make them the ideal analyzers for the harsh conditions found in the sewer environment.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • Systems for the municipalities industry

    Independently managing your recycling facility can reward your community with jobs and revenue. But the challenges of processing and handling the variety of material can be difficult. Which materials should you accept and how will you process them? Do you want a single, large-capacity two-ram or a mix of smaller, material exclusive balers? Have you outgrown a vertical baler solution? OBC can help you analyze your operations and find the best equipment configuration for your municipality.

    By OBC Baling Equipment based in Cleveland, OHIO (USA).

  • Systems for the EPS foam processors industry

    Without an effective processing strategy, foam waste can easily overrun your valuable floor space. And depending on the volume and variety you accept, a simple compression solution might not be enough. Do you need a dedicated densifier for each grade? Is an air conveyance system right for your operation? OBC has years of experience analyzing and prescribing equipment configurations for effective foam processing solutions.

    By OBC Baling Equipment based in Cleveland, OHIO (USA).

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    PTR-MS systems for biopharmaceutical Industry

    On-line Monitoring of Bioprocesses. PTR-MS systems can be used to gather highly relevant process related information in biopharmaceutical fermentations from analyzing volatile metabolites in the fermenters off-gas.

    By Ionicon Analytik Ges.m.b.H. based in Innsbruck, AUSTRIA.

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    Gas monitoring instruments and systems for semiconductor manufacturing

    In the semiconductor manufacturing industry, various perfluorinated compounds (PFCs) are used. The emissions of the PFC compounds into the ambient air are reduced by scrubbing of the exhaust gases from the process. In this process, the Gasmet™ FTIR Gas Analyzers can be used to measure the emissions into the atmosphere and also monitor the efficiency of the scrubbers. Typically monitored PFCs in the exhaust gas include carbon tetrafluoride CF4, trifluoromethane CHF3, and hexafluoroethane C2F6.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Gas analysis & monitoring system for biogas analysis

    “Biogas” means a mixture of various types of gas (mostly methane) produced by bacterial fermentation in anaerobic conditions(absence of oxygen) of organic residues from waste, decaying plant, carcasses in putrescence. The analyzers of biogas by Infrared cells carry out the continuous analysis of CH4, O2, CO2, H2S and NH3. The whole process sees the decomposition of organic material by some types of bacteria, producing carbon dioxide, molecular hydrogen and methane(methane conversion of organic compounds).

    By ETG Risorse e Tecnologia based in Montiglio, ITALY.

  • Systems for the plastic recyclers & e-scrap industry

    Proper preparation and processing can significantly impact the return you get on your plastic. Knowledge of the markets, specifications, grades and other variables that affect plastic value is crucial to maximizing your success. Do you need multiple vertical balers or a large, two-ram solution? Should you shred before processing? OBC can leverage our vast experience in plastic recycling to help you analyze your needs and prescribe the right solution.

    By OBC Baling Equipment based in Cleveland, OHIO (USA).

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    Gas monitoring instruments and systems for stack testing according to EPA test method 320

    The United States Environmental Protection Agency (EPA) has two stack testing methods for FTIR gas analyzers. Method 320 is an FTIR method for measuring wide range of organic and inorganic pollutants. Method 321 is a specific version for measuring hydrogen chloride HCl at cement kilns producing Portland cement. These methods define a quality assurance and control processes for verifying the accuracy of the results. The requirements for analytical equipment and software are defined on 40 CFR Part 60 Appendix B Performance Specification 15. Gasmet™ Gas Analyzers and Calcmet™ software have been designed to take the requirements of the performance specification into account.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Water quality monitoring systems for high water purifier industry

    The monitoring of “Ultra Pure Water” or “High Purity Water” requires the lowest possible detection limits for process analyzers. Resistivity is often around 18 MΩ. Dedicated instruments can detect infinitely small amounts (ppt e.g. parts per trillion) of ions.

    By SWAN Analytische Instrumente AG based in Hinwil, SWITZERLAND.

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    Air pollution control for the energy recovery industry

    Rising fuel and electric costs, along with global warming concerns have changed the way industrial facilities regard energy consumption. Process equipment and air pollution control systems installed several years ago may not reflect the new energy conscious designs available today. We recommend analyzing these systems periodically to determine energy reduction opportunities. Recovering waste heat is one of the easiest and most utilized means of reducing energy demands at industrial facilities.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Test Kits and Photometric Methods for agriculture, in food or water analysis

    When analyzing water and food, trust plays a very important role. Only careful analysis using tests that are performed correctly and are delivering sound results will help to maintain and improve our quality of life. With ready-to-use tests and test systems from Merck Millipore, you can trust your results. Our broad product range covers everything from water analysis to the control of production process up to the measurement of special food parameters.

    By Merck Millipore based in Darmstadt, GERMANY.

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    Biogas Monitoring for the Renewable Energy Industry

    AppliTek`s solutions in this field concentrate on the process efficiency of anaerobic digesters. Many existing digesters give unnecessary problems, which arise due to inadequacies in the process or process control system. AppliTek has developed a unique instrument to measure and control the key processes in the anaerobic fermentation. Compact gas analyzers with proprietary technology can be implemented to check the biogas yield.

    Parameters: Volatile Fatty Acids - Alkalinity - pH - Bicarbonate

    Gas parameters: CH4 - CO2 - O2 - H2S

    By AppliTek NV based in Nazareth, BELGIUM.

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    Sound Instrumentation for Environmental Noise Monitoring

    State of the art noise monitoring systems; Modern noise monitoring systems offer a wide range of advanced features and come with software that can analyze and structure long term measurements data efficiently.  A complete noise monitoring system consists of one or more noise monitoring terminals, a noise server and work stations for presentation, post processing and reporting.

    By Norsonic AS based in Lierskogen, NORWAY.

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    Environmental Control for the Water Utility Industry

    This section contains applications relevant for compliance, water treatment, drinking water and natural sources.

    Collecting, treating and distributing water to consumers and industry, in compliance with quality standards, means a challenging task to water companies. Both private as public water treatment entities have to manage carefully and sustainably their sources, processes and even distribution networks. AppliTek supports them not only with an extended portfolio of analyzers but also with its experience in the advice, design and construction of complete monitoring systems and stations.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Raman Spectrometry for the Oil & Gas Industry

    Increasing regulations and specifications for fuel quality, compliance and the need to detect calamities as quickly as possible underlined the importance of on-line analyzers. Since more than 10 years AppliTek has acquired a considerable expertise in the advice, design and implementation of on-line analyzers and complete monitoring systems in the oil and gas sectors. These systems are built by specialists with a proven track record in oil processing and refining and know where your expectations lie. A growing portfolio of products and turnkey solutions is your key to higher production efficiency, cost control and finally your competitive advantage.

    New technologies such as Raman spectrometry pave the way to new monitoring systems for quality control and process control.

    By AppliTek NV based in Nazareth, BELGIUM.

  • Quantitative Agricultural Analyses

    ASD’s NIR measurement solutions are ideal for the qualitative and quantitative agricultural analysis necessary throughout the entire production process, including process monitoring of fermentable sugars and enzymatic activities for increased product yield. The ability to analyze large numbers of samples simultaneously in real-time, continuously, and non-destructively, provides significant advantages in the manufacturing stage. The flexibility of ASD systems allows this at virtually any point in the processing stream where determining constituent or final product quality is critical to the success of your operation.

    By ASD Inc., a PANalytical company based in Boulder, COLORADO (USA).

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