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process control analyzer Applications

  • Gas detection analyzers for processing ovens & dryers

    Many industries are involved in coating products with solvent-borne materials and then employing ovens or dryers to remove the solvents from the finished product. The key hazard is an explosion from the build up of solvent vapors in the oven or dryer atmosphere. This buildup could occur by a malfunction in the production process such as: a sudden or improper amount of coating, a change in ventilation controls or excessive speed. In any of these cases, the concentration of flammable vapor has an opportunity to rise above safe levels, creating a potentially explosive mixture of vapor in air.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

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    Process Control for the Petrochemical Chemical Industry

    Most chemical products as we know today are composed of a few hundreds of basic chemicals, extracted mostly from crude oil and natural gas. Instrumentation, analyzer systems and process optimization are not new to the operation of all chemical and petrochemical processes.

    However, tightening regulations, competition pressure and increasing raw materials cost urges the industry to go deeper into process control technology. As a single-source supplier of the (petro)chemical industry since many years, AppliTek has supplied them many analyzer systems for monitoring chemical parameters in all sorts of applications, from the actual production step to peripheral treatment processes. Our application people and engineering department understand your needs and translate them into real solutions.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Water Analyzing for the Mining Industry

    As a primary industry, the mining industry faces the needs for optimizing the management of its resources. Exploration and excavation activities should be as efficient as possible. Companies also aim to maintain water resources while at the same time controlling the environmental impact of their activities. As pioneers in exotic mining analytics, AppliTek can help you with a selection of application-oriented analyzers, from portable XRF systems to on-line analyzers for water and process applications.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Monitoring solutions for the process Monitoring

    Maintain specification in your process stream or bench top setup with a Cerex process analyzer. Cerex UV3000 F Series analyzers accurately detect gases from ppb level to percent level concentrations via a fiber coupled probe for precise control of a process stream. The F series are also well suited to fiber couple to a custom cell for laboratory analysis, and feature user programmable alarm levels to control process functions or give warning when a process filter needs replacement. Cerex analyzers are also available customized to customer specification.

    By Cerex Monitoring Solutions, LLC. based in Atlanta, GEORGIA (US) (USA).

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    Chemical Analyzing in Photovoltaics for the Solar Power Industry

    In the earlier days, the chemistry involved in solar cell manufacturing was relatively simple, using commodity chemicals. With cell efficiencies continuously on the rise and new cell concepts slowly being introduced with increased speed of processing, precise chemical concentration control is becoming crucial to obtain consistency and more cost-effective manufacturing of solar panels. This is possible by monitoring on-line the etching bath composition, a small but genuine step forward in your competitive advantage.

    Typical parameters: NaOH – Si – HF – HNO3

    By AppliTek NV based in Nazareth, BELGIUM.

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    Air pollution control for the energy recovery industry

    Rising fuel and electric costs, along with global warming concerns have changed the way industrial facilities regard energy consumption. Process equipment and air pollution control systems installed several years ago may not reflect the new energy conscious designs available today. We recommend analyzing these systems periodically to determine energy reduction opportunities. Recovering waste heat is one of the easiest and most utilized means of reducing energy demands at industrial facilities.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Gas monitoring instruments and systems for process NOx measurement

    Nitric acid HNO3 is an important intermediate reagent for production of several important end products, such as fertilizers, explosives, dyestuffs/pigments, pesticides, pharmaceuticals, photographic materials, plastics, and synthetic fibers. At nitric acid manufacturing plants, the Gasmet™ FTIR Gas Analyzer can be used to measure several gaseous components from the process stream for purposes of process control. A single system can be used to measure the high levels of nitrogen monoxide NO and nitrogen dioxide NO2, as well as water vapor H2O, nitrous oxide N2O, carbon monoxide CO, carbon dioxide CO2 and ammonia NH3. The fixed installation products for these purposes are the Gasmet™ CEM II measurement system, and the Gasmet™ FCX Gas Analyzers, both of which utilize the FTIR measurement technique for simultaneous multicomponent analysis of the sample gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Data Acquisition and Control

    Many companies worry over the quality of emissions data reported to the EPA. CEMS Experts is a skilled and experienced company with over 20 years of proven and dependable service to provide you with a reliable solution to your Analyzer Management and Data Acquisition Software needs. We supply customized DAS solutions for all federal (EPA), state and local CEMS regulations, plus off-the-shelf products for process monitoring, ambient air testing, or any other application requiring fast, reliable data capture and reporting.

    By CEMS Experts - a division of GK Associates, Inc. based in Simi Valley, CALIFORNIA (USA).

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    Environmental Control for the Water Utility Industry

    This section contains applications relevant for compliance, water treatment, drinking water and natural sources.

    Collecting, treating and distributing water to consumers and industry, in compliance with quality standards, means a challenging task to water companies. Both private as public water treatment entities have to manage carefully and sustainably their sources, processes and even distribution networks. AppliTek supports them not only with an extended portfolio of analyzers but also with its experience in the advice, design and construction of complete monitoring systems and stations.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Water Monitoring for the Pulp & Paper Industry

    In the field of quality control and process control, AppliTek has developed a unique set of specific monitoring solutions in order to meet the ever-increasing demand for cost efficient paper production. Traditionally, AppliTek is also your one-stop shop for on-line analyzers with regards to environmental compliance.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Test Kits and Photometric Methods for agriculture, in food or water analysis

    When analyzing water and food, trust plays a very important role. Only careful analysis using tests that are performed correctly and are delivering sound results will help to maintain and improve our quality of life. With ready-to-use tests and test systems from Merck Millipore, you can trust your results. Our broad product range covers everything from water analysis to the control of production process up to the measurement of special food parameters.

    By Merck Millipore based in Darmstadt, GERMANY.

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    Gas monitoring instruments and systems for stack testing according to EPA test method 320

    The United States Environmental Protection Agency (EPA) has two stack testing methods for FTIR gas analyzers. Method 320 is an FTIR method for measuring wide range of organic and inorganic pollutants. Method 321 is a specific version for measuring hydrogen chloride HCl at cement kilns producing Portland cement. These methods define a quality assurance and control processes for verifying the accuracy of the results. The requirements for analytical equipment and software are defined on 40 CFR Part 60 Appendix B Performance Specification 15. Gasmet™ Gas Analyzers and Calcmet™ software have been designed to take the requirements of the performance specification into account.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Combustion gas analysis for the indoor environment industry

    Flue-gas analyzers are designed to be rugged and accurate at the same time. They are used by the HVAC industry, energy industry, process control, glass industry, food industry, universities and analysis is required. 

    By IMR Environmental Equipment, Inc. based in St. Petersburg, FLORIDA (USA).

  • Combustion gas analysis for the glass industry

    Flue-gas analyzers are designed to be rugged and accurate at the same time. They are used by the HVAC industry, energy industry, process control, glass industry, food industry, universities and analysis is required. 

    By IMR Environmental Equipment, Inc. based in St. Petersburg, FLORIDA (USA).

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    Biogas Monitoring for the Renewable Energy Industry

    AppliTek`s solutions in this field concentrate on the process efficiency of anaerobic digesters. Many existing digesters give unnecessary problems, which arise due to inadequacies in the process or process control system. AppliTek has developed a unique instrument to measure and control the key processes in the anaerobic fermentation. Compact gas analyzers with proprietary technology can be implemented to check the biogas yield.

    Parameters: Volatile Fatty Acids - Alkalinity - pH - Bicarbonate

    Gas parameters: CH4 - CO2 - O2 - H2S

    By AppliTek NV based in Nazareth, BELGIUM.

  • Drinking water analysis for municipalities

    GE Analytical Instruments offers several Sievers TOC Analyzer models designed specifically to simplify monitoring of drinking water treatment plants. Always knowing the TOC levels throughout a water treatment plant, and improving TOC reduction, can help a plant not only control DBPs, but also implement efficient and potentially cost saving treatment processes.

    By GE Analytical Instruments based in Boulder, COLORADO (USA).

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    Raman Spectrometry for the Oil & Gas Industry

    Increasing regulations and specifications for fuel quality, compliance and the need to detect calamities as quickly as possible underlined the importance of on-line analyzers. Since more than 10 years AppliTek has acquired a considerable expertise in the advice, design and implementation of on-line analyzers and complete monitoring systems in the oil and gas sectors. These systems are built by specialists with a proven track record in oil processing and refining and know where your expectations lie. A growing portfolio of products and turnkey solutions is your key to higher production efficiency, cost control and finally your competitive advantage.

    New technologies such as Raman spectrometry pave the way to new monitoring systems for quality control and process control.

    By AppliTek NV based in Nazareth, BELGIUM.

  • CH4 Monitoring in Air

    CH4 (Methane) is a colorless, odorless natural gas that is used in a wide variety of industrial applications such as power generation and chemical production. It is also a byproduct of many biological and geological processes, fracking, and gas drilling. It is highly flammable and creates amounts of carbon monoxide as its combustion byproduct. Methane needs constant monitoring in waste water treatment (for co-generation) and to ensure proper process control (e.g. to determine burning efficiency). A quality CH4 analyzer that is able to provide continuous monitoring is a perfect solution for this.

    By Unisearch Associates Inc. based in Concord, ONTARIO (CANADA).

  • Water Data Management Solution for Meteorology Sector

    The management of hydro-meteorological data demands the highest process standards. Both recorded and derived data from various observation areas are archived together, edited in graphical and tabular form, analyzed, evaluated and presented. In order that these tasks are carried out efficiently and economically, the support of a specialized software solution is required. Our water data management solutions offer a comprehensive spectrum of functions for integrated collection, processing, quality control, evaluation and publication of data from extensive hydro-meteorological measuring networks.

    By KISTERS AG based in Aachen, GERMANY.

  • CO2 / CO Monitoring in Air

    CO (carbon monoxide) and CO2 (carbon dioxide) are generally measured to ensure process control. CO2 is the desired product and CO is undesired in combustion since it will explode in high enough concentrations. CO2 and CO concentrations can also be used to determine other process-specific efficiencies. Continuous emissions monitoring equipment that can be calibrated as a CO and CO2 analyzer is thereby essential for process control.

    By Unisearch Associates Inc. based in Concord, ONTARIO (CANADA).

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