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process emissions Applications

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    Emission control & air dedusting for calcination processes

    In calcination processes, solid intermediates and products are regularly handled in fine powder form. (ex: kaolin or metakaulin). There is a need to separate these very fine powders from the exhaust streams of calciners, fluid bed dryers or incinerators, often at critical temperature conditions 

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

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    Stack emissions monitoring

    Monitoring stack emissions is a fundamental requirement for most industrial processes. Our gas analysers, dust monitors and flow monitors are designed for a wide range of applications and can operate as a fully integrated system or as stand alone instruments.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

  • Air Emissions Management

    In most companies today, managers are overwhelmed with poorly organized, de-centralized data and are still making decisions by reacting to historical results driven by non-standardized processes and guessing about the future. Highly customized spreadsheets, manual extracts from hard to use ERP systems, “cut & paste” reporting…sound familiar?

    By Perillon Software Inc. based in Acton, MASSACHUSETTS (USA).

  • PLAZKAT systems for treatment of emissions generated in the production and processing of plastics and polymers

    In connection with the production and processing of polymer materials (manufacturing and cutting plastic film, workingwith thermoplastics, laser cutting plastic) it is necessary to remove pollutants from the ambient air in the working area (e.g.contaminants). In this environment it is usual to install systems for removing organic substances, mainly carboxylic acids, ketones, styrene, hydrocarbons С1-С10 etc.

    By Plasma Air Systems Corporation based in Harju Maakond, ESTONIA.

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    Emissions Monitoring for Steel Mills

    Steel mills include a multitude of activities that generate gaseous emissions. Besides continuous emissions stack monitoring, the applications in a steel mill also include process mesaurements that provides important data to the operators in order to optimize the steel making process.

    By Opsis AB based in Furulund, SWEDEN.

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    Emission Monitoring for the Metal Industry

    The metal industry comprises a large variety of different branches, beginning with metal winning and recovery, metallurgy, metalworking and extending to manufacture of machines and devices for which metal finishing and electroplating are indispensable process steps for quality standards. These industries face the difficulties of improved process control and lower environmental stress. AppliTek implements on-line monitoring in specific processes of the metal industry to increase process efficiency and lower emissions to air.

    By AppliTek NV based in Nazareth, BELGIUM.

  • Exhaust Gas Emissions

    Hiden gas analysis systems provide for high sensitivity, wide dynamic range, real-time analysis of almost any gas/vapour. Hiden’s application specific gas analysis systems are tailored to meet the specific application requirements, & include a range of special sampling, vacuum pumping & vacuum accessories. Hot zone sampling accessories are included for evolved gas analysis from furnaces, & thermo gravimetric analysers, TGA, for example. Thermal analysis methods are vital for catalysis characterization. For thermal analysis including TPD/TPO/TPR studies, Hiden gas analysis systems include enhanced pumping for hydrogen and special close coupled sampling to the TPD/TPO/TPR reactor for optimum thermal analysis response. In Biogas applications the simultaneous analysis of H2S, CO2, water vapour & CH4 in the PPM to 100% concentration range provides vital ininformation for process development and process monitoring...

    By Hiden Analytical based in Warrington, UNITED KINGDOM.

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    Continuous emissions monitoring in cement kilns

    Various pollutants form in the cement manufacturing process, especially when alternative fuels and waste-derived fuels are used. Typically a cement kiln using these fuels is a required to monitor hydrogen chloride (HCl). Gasmet CEM II is EN 15267-3 approved for HCl measurement in 0 … 15 mg/Nm3 range.High process temperatures result in generation of more nitrogen oxides (NOx) than in typical municipal waste incineration.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Continuous emissions monitoring for steel mills

    The nature of steel manufacturing processes places severe limitations on the monitoring methods that can be used. Aggressive environments combined with high levels of particulates and gases make the choice very limited.

    By Opsis AB based in Furulund, SWEDEN.

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    VOCs Fugitive emissions detection

    An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful petroleum products, such as naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene, etc,. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. The refining process releases a number of different chemicals into the atmosphere mostly Hydrocarbons which cause severe health and safety hazards. Opgal`s EyeCGas Thermal Imager can detect the leaking gases from a distance and help reducing the threats

    By Opgal Optronic Industries Ltd. based in Karmiel, ISRAEL.

  • Air Emissions Management for Tanks

    Facilitates Data Management for Tank Emissions Reporting; VisionMonitor Software leverages existing technology investments you have deployed to run your current operations. It simplifies the process of gathering tank inventory data by linking to existing internal systems, automating data collection from these systems via a scheduler, and by providing a path for manual input when required for sources such as diesel engines, package boilers, etc.

    By VisionMonitor Software, LLC based in Houston, TEXAS (USA).

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    Fluoride emissions monitoring in aluminum smelters

    Production of aluminum from its ores at aluminum smelters results in carbon dioxide CO2, carbon monoxide CO, sulfur dioxide SO2, and hydrogen fluoride HF gas emissions during the electrolytic process phase to the atmosphere. The gas emissions need to be monitored. Typically the smelters have emission limit values (ELVs) for sulfur dioxide and hydrogen fluoride emissions. These emissions should be measured accurately and with good precision, to ensure the smelter does not exceed its emission limit values. In addition several fluoride compounds may be produced in the electrolytic bath in the event of an oxygen shortage. These compounds include carbon tetrafluoride CF4, hexafluoroethane C2F6, sulfur hexafluoride SF6, and silicon tetrafluoride SiF4. These additional emission components are problematic, as they have high Global Warming Potential (GWP) values. The GWP is a relative measure designed to demonstrate how much heat a greenhouse gas (GHG) traps in the atmosphere. Emission of one kilogram of carbon tetrafluoride into the atmosphere today has the potential of heating the atmosphere as much as 7,000 kilograms of carbon dioxide over the next 100 years.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Emissions Monitoring for Waste Incineration

    The in situ Opsis system is designed to meet the requirements from the new EC directive for monitoring stack emissions and for process control purposes in waste incinerators.

    By Opsis AB based in Furulund, SWEDEN.

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    VOC emission treatment for flexographic industry

    As for VOC emission treatment, each Industry has its own technical requirements. As a technology supplier, we at Tecam Group are familiar with the production processes and requirements of Flexographic manufacturers, and have a deep understanding of the technology they require for exhaust air emission treatment, and specifically, for Volatile Organic Compounds VOC emission treatment.

    By Tecam Group based in Llinars del Vallès, SPAIN.

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    Continuous emissions monitoring for brick plants

    Process control and emissions monitoring in a brick plant is a challenge due to the high concentrations of HF. The HF is generated in the process and gas phase HF can reach 50 mg/m3 or more. To use an extractive system in this environment will demand a lot of maintanence.

    By Opsis AB based in Furulund, SWEDEN.

  • Chemical Industry Emissions Analysis

    The inherent flexibility of Procal analysers enables the instruments to be configured to meet Customer’s specific requirements. Their capability to monitor gas concentrations at elevated pressures and temperatures make Procal products ideal for process applications in the Chemical Industry.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • Nitric Acid Production Emissions Analysis

    The Procal 2000 emissions analyser measures Oxides of Nitrogen for process control purposes, typically upstream of the N2O abatement reactor where typical pressures can be as high as 10 barg.  The analyser can be supplied in both in situ and extractive configuration to suit customers’ requirements.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • Power Plant & Power Station Emissions Monitoring

    For more than 25 years, coal and biomass fired plants have formed the largest installed user base for Procal CEM systems. Throughout this period, there has been increasing environmental scrutiny and process upgrades, including the near-ubiquitous use of after-treatment systems such as sophisticated FGD and SCR.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

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