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process gas measurement Applications

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    Gas monitoring instruments and systems for process NOx measurement

    Nitric acid HNO3 is an important intermediate reagent for production of several important end products, such as fertilizers, explosives, dyestuffs/pigments, pesticides, pharmaceuticals, photographic materials, plastics, and synthetic fibers. At nitric acid manufacturing plants, the Gasmet™ FTIR Gas Analyzer can be used to measure several gaseous components from the process stream for purposes of process control. A single system can be used to measure the high levels of nitrogen monoxide NO and nitrogen dioxide NO2, as well as water vapor H2O, nitrous oxide N2O, carbon monoxide CO, carbon dioxide CO2 and ammonia NH3. The fixed installation products for these purposes are the Gasmet™ CEM II measurement system, and the Gasmet™ FCX Gas Analyzers, both of which utilize the FTIR measurement technique for simultaneous multicomponent analysis of the sample gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Electronic pressure measurement devices for oil and gas industry

    As a result of global industrialisation and increasing mobility, the demand for crude oil and natural gas continues to grow. As the amount of oil and gas produced increases, so too does the need for transportation and further processing facilities.

    By BD|SENSORS GmbH based in Thierstein, GERMANY.

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    Flare gas measurement flow meter applications

    Oil wells almost always produce natural gas (“associated gas”) along with the petroleum. In many cases, it is uneconomical to process due to heavy contamination. As a consequence, this gas is combusted, “flared” or simply vented as-is during upset conditions in the process. Newly updated EPA regulations like 40 CFR Part 60 Subpart OOOO (also known as Quad O) as well as the new RSR MACT rule for refineries, requires oil & gas companies to report the flare gas emitted to our atmosphere. Monitoring the fuel at the inlet of the flare is part of meeting these EPA requirements. Our QuadraTherm thermal mass flow meters with qMix gas mixing software are ideal for flare and combustion gas measurement.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

  • Gas monitoring during industrial process

    EM-5 CEMS Coal power plant: Entrance of SCR denitration device, NOx O2 Exit of SCR denitration device: Measure remanet NH3 after reaction and avoid blocking by crystallization, NH3; Calculate denitrification rate with Nox input, NOx O2 Gas-fired power plant: Counting tail gas emission and realtime concentration, NOx O2 SO2 Temperature pressure flow dust

    By HANGZHOU ZETIAN TECHNOLOGY CO., LTD based in Hangzhou, CHINA.

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    Applications of low gas flow measurement in wastewater analysis

    Whether you are a researcher or an operator working with wastewater treatment processes, it is crucial to have access to highly accurate and precise data to get insight into the wastewater treatment processes.

    By Bioprocess Control Sweden AB based in Lund, SWEDEN.

  • Measurement solution for CO2 capture by anime absorption

    The act of capturing and storing CO2 produced from large scale combustion plants such as power stations is becoming more and more favourable and feasible. One of the most common post-combustion CO2 capture methods is by absorption. The absorption plant can be added on to the existing combustion process, with the flue gas first passing through an absorption column where the CO2 reacts with an absorber.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Measurement solution for organic vapour speciation

    Protea has deployed FTIR gas analysers in many projects requiring the monitoring of complex mixes of VOCs. In the chemical and pharmaceutical industry, scrubbers and carbon-bed abatement plants are typical installations where the use of Protea FTIR analysers and our chemometric expertise have proved valuable to plant operators. They prove an invaluable tool in process measurements and emissions monitoring. In the laboratory, Protea can deliver instruments with all the chemometric software and support to enable users to measure hundreds of gases.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Environmental monitoring solution for mineral processing

    Measurement of particulates, SO2, NOX, CO, hydrocarbons and greenhouse gas emissions from the mineral process industries requires careful selection of instrumentation. Ecotech offers a complete monitoring solution tailored to this industry.

    By Ecotech Pty Ltd based in Knoxfield, AUSTRALIA.

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    Oil & gas fluid flow solutions

    Assure accurate and repeatable gas, liquid and steam measurement throughout the oil patch, from monitoring injection at the wellhead and measuring natural gas for heaters and boilers to measuring the various process gases at the refinery or flared in the field.  Our volumetric vortex flow meters, multivariable mass vortex flow meters, ultrasonic flow meters and thermal mass flow meters are used for precision measurement in the oil and gas industry.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Infrared temperature measurement for power generation industries

    Thermal power generation involves the combustion of a fuel to raise steam and drive a turbine to produce electricity. AMETEK Land provides the high-performance temperature measurements, emissions monitoring and safety systems demanded by this industry. High-accuracy measurements of temperature and flue gas composition are essential in optimising the combustion process, regardless of fuel used. Our instruments also help control pollution, and provide essential safety monitoring.

    By AMETEK Land based in Dronfield, UNITED KINGDOM.

  • Residual Gas Analysis

    Residual Gas Analysis is a general term for the analysis of gas and vapour species in vacuum chambers and vacuum processes. The Hiden RGA series quadrupole mass spectrometers provide for routine, fast, wide dynamic range residual gas analysis, measuring the partial pressures of the species that are critical to vacuum quality and process requirements. Applications include: vacuum chamber leak detection vacuum quality measurement and monitoring virtual leak detection outgassing studies bakeout cycle/vacuum pump down monitoring

    By Hiden Analytical Ltd. based in Warrington, UNITED KINGDOM.

  • Measurement solution for liquid TiCl4 vanadium oxychloride monitor

    The chloride process of titanium dioxide (TiO2) pigment manufacture first converts titania-containing ores to TiCl4 via a carbochlorination reaction at a high temperature in a chlorinator in the presence of chlorine gas and petroleum coke added as a reductant.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Measurement solution for VOC emissions monitoring

    Protea has used our VOC gas analysers in many projects requiring the monitoring of complex mixes of VOCs. In the chemical and pharmaceutical industry, VOC abatement plants such as scrubbers and carbon-bed systems are typical installations where the use of Protea analysers and our VOC analysis expertise have proved valuable to plant operators. They prove a very powerful and flexible tool in both process gas measurements and VOC emissions monitoring. In the laboratory, Protea can deliver instruments with all the chemometric software and support to enable users to measure hundreds of gases.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Measurement solution for HF emissions from brickworks

    Brick kilns, as well as other plants such as ceramics manufacturers and fertiliser producers, are a major producer of hydrogen fluoride (HF) emissions. HF is highly reactive gas and seriously damaging to human health, so has strict emissions limits imposed by legislation. In addition to the effects to humans, emissions have been found to damage crops and fruit trees, as well as the general environment. The brick industry strives to reduce the amount of HF emissions and numerous projects have been carried out into the research and development of proposed process modifications that introduce ways to reduce hydrogen fluoride emissions via the latest technology such as filters and scrubbers.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Measurement solution for CO2 capture by amine absorption

    The act of capturing and storing CO2 produced from large scale combustion plants such as power stations is becoming more and more favourable and feasible. One of the most common post-combustion CO2 capture methods is by absorption. The absorption plant can be added on to the existing combustion process, with the flue gas first passing through an absorption column where the CO2 reacts with an absorber. Amines of different types are used as the absorber. An amine CO2 capture plant can capture as much as 90% of the CO2 emitted from the power station and so has a real benefit for the environment. Having said this, care needs to be taken to ensure that amine emissions themselves are monitored, managed and prove no extra damage to the environment. Research is on-going to develop new amines or mixtures of amines to reduce emissions. The most common absorber in use in today’s first generation of industrial pilot plants is Monoethanolamine (MEA).

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Gas monitoring instruments and systems for fumigation

    Sea cargo containers and wooden packing materials are fumigated to control the spreading of pest animals and micro-organisms. Fumigant gases are toxic and measurements are carried out as a health and safety precaution. Measurements are required by e.g. customs inspectors prior to opening containers, making the shipping companies responsible for carrying out measurements. Products shipped in containers may release VOCs from e.g. solvents and glues used in manufacturing process. The concentrations of vapors may be significant in the confined space of the container. While most containers originate in China and Southeast Asia, cargo container measurements are done in ports across the world, as the same gases are encountered in all ports.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Gas monitoring instruments and systems for print factories

    Typical modern printing processes utilize solvent-based dyes. The evaporation of the dye solvents into the ambient air during the printing process may expose the workers to various chemicals. Depending on the type of solvents in case, the solvents have different long term exposure limits, which should be obeyed. Component specific measurements are necessary to protect the workers from exposure while avoiding unnecessary interruptions to the printing process from false alarms.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Gas Detection Solutions for Carbon Fiber Manufacturing Industry

    The carbon fiber manufacturing industry requires a unique process control solution that conventional gas detection technology lacks. Boreal Laser’s line-of-sight laser based gas detection system is the perfect fit for measuring HF in various pan oven applications and stack emissions monitoring . Whether you are looking for gas detection solutions for safety, environmental or process control needs Boreal Laser has you covered.

    By Boreal Laser Inc. based in Edmonton, ALBERTA (CANADA).

  • Gas detection analyzers for coil coating industry

    Coil Coating is a high-temperature solvent vapor monitoring application in which rolls of aluminum or steel are coated with a color finish, oven cured to desired specs and sold to makers of cans, rain gutters, home appliances, building & automotive products and other fabrications. Coil coating requires the use of our PrevEx Flammability Analyzers to monitor the flammability of the solvent vapor driven off during the drying process. PrevEx analyzers accurately measure solvent mixtures and can withstand the temperatures required to prevent sample clogging in coil coating plants.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • Gas Detection Solutions for Chemical Manufacturing

    There is no one solution for gas detection for the Chemical Manufacture and Use industry. There are a wide variety of gases that need to be measured for personnel safety, environmental, and process control reasons.  Boreal has a number of gas detection solutions tailor made for the Chemical Manufacture and Use industry. Boreal has experience working with most of the largest chemical companies in the world. With installations in over 45 different countries around the world Boreal is the clear choice in open-path, in-situ, and extractive gas detection measurements.

    By Boreal Laser Inc. based in Edmonton, ALBERTA (CANADA).

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