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process hazard Applications

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    Processing of LCD screens

    The safe extraction of valuable raw materials: robots automatically dismantle monitors containing mercury, while protecting workers’ health at the same time. According to initial projections, around three million LCD screens will be recycled in Germany in 2016. However, their backlighting system often contains mercury, which means they are classified as 'hazardous waste' in accordance with the EWC, and as 'Collection Group 3' in accordance with the Electrical and Electronic Appliance Law. They also contain valuable raw materials, such as metals and plastics, which have to be recovered in such a way, that the environment is not harmed. However, recycling specialists, Erdwich Zerkleinerungssysteme GmbH, have now developed an alternative: The company from Kaufering has developed an automatic processing system that enables mercury and other valuable raw materials to be easily extracted and recycled in an environmentally-friendly way.

    By Erdwich Zerkleinerungssysteme GmbH based in Kaufering, GERMANY.

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    Hazard labeling

    Along with the creation of a standardized SDS, it is just as critical to ensure a seamless process to create hazard labels. Our hazard label software systems is integrated with our SDS authoring engine. The easy-to-use functionality ensures that any updates to the SDSs are reflected on all hazardous labels, ensuring accuracy and consistency.

    By UL The WERCS based in Latham, NEW YORK (USA).

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    Recycling equipments for shredding hazardous waste

    The disposal of hazardous waste requires special handling to ensure that safety and regulatory requirements are met. Preparing the waste for incineration or burial requires equipment that is durable and reliable so that the materials are processed safely and in accordance with the regulatory requirements.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Bio-Hazard and Crime Scene Cleanup

    OmniAire HEPA air filtration machines can remove odors and toxic VOCs released into the air during the cleaning and removal process. OmniAire portable air filtration and purification equipment offers the most efficient and economical solution to reduce toxicity and improve safely for your Bio-Hazard projects. Typically, the standard 99.97% HEPA filter is sufficient, however, if you need the next level of airborne pollutant removal for more toxic applications, such as filtering out VOCs, viruses, smoke and gas molecules, add an OdorGuard Activated Carbon filter.

    By Omnitec Design, Inc. based in Mukilteo, WASHINGTON (USA).

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    AutoChem - Process Safety

    Detect Thermal Hazards Early and Design Safety Into The Chemical Process. We must ask ourselves: How much heat will be generated under normal conditions? How will a change in condition, controlled or uncontrolled, change the rate of heat generation? Can our process equipment handle removing the heated generated? Answering these questions with speed and accuracy is necessary to ensure safe and efficient design and scale-up of synthesis reactions.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Hazardous waste shredding

    Fully Integrated, Custom Systems for Pre-processing of Hazardous Wastes. Drummed and bulk wastes enter the system, passing through a double-door airlock. Material is then processed through two hydraulic shredders. Following the size reduction process, provided by SSI Shredding Systems, material is then discharged to downstream equipment to complete the blending process.

    By SSI Shredding Systems, Inc. based in Wilsonville, OREGON (USA).

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    Hazardous waste treatment solutions for metal industry

    Sludge by-products from the metalworking industry have a high potential for recycling. Prolonged grinding processes can generate large amounts of highly valuable, alloy-rich sludge; consisting of metal powder and cooling lubricants. Inside our VacuDry system, the thermal separation of the liquids (hydrocarbons, eventually water) and solids (metal powder) takes place in an oxygen free atmosphere. This absence of oxygen ultimately eliminates material degradation by oxidation, and self-ignition or explosion risks. Operation under a low vacuum ensures the possibility to recover the cooling lubricants for later reuse. After the thermal treatment, for appropriate handling in the melting process, the metal powder is pressed into briquettes. With the econ VacuDry technology, 100% recycling of all ingredients is possible.

    By econ industries GmbH based in Starnberg, GERMANY.

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    Applications and Air Pollutants Removed in Hazardous, Solid and Liquid Waste Treatment Operations

    Venturi scrubbers with FORCE FLUX Condensation technology and Wet Electrostatic Precipitators for industrial, municipal, sewage sludge and pathological waste incinerators to remove micron, submicron particulate, heavy metals and acid gases. Special quencher/scrubber systems for dioxin removal. HCL scrubbing from PVC plastic waste burning. Fine particulate, acid gases and NOx removal on munitions destruction. Cleanup of all pollutants from liquid waste incinerators and other high temperature destruction processes. Acid and particulate emissions from electronic board and metals recovery operations.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Hazardous waste treatment solutions for chlorine industry

    The mercury cell process is a formerly widely-used production technique for the production of chlorine and caustic soda. The liquid metal, mercury, acts as cathode (negative pole) in this process. In the past, the loss of mercury during the process (to air, soil and water) led to serious health and environmental problems. Therefore, most European chlorine producers have decided to phase out the mercury cell process by 2020. Nevertheless, even today, almost 6000 tons of mercury is used per year for chlorine production in Europe alone. As a result of this, yearly waste outputs contain around 1200 tons of mercury, which are stored on-site or sent off for disposal.

    By econ industries GmbH based in Starnberg, GERMANY.

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    Hazardous waste treatment solutions for site remediation

    The contamination of soils as a result of prior chemical production can often be unpredictable and diverse. The majority of such pollutants will require an ex-situ treatment method. Many of our VacuDry units can be used for direct-feeding contaminated soils. To reduce the input amount for thermal treatment, the VacuDry units can also be used in combination with soil-washing plants: In this case, customers only feed the high polluted fractions and screened fines (e.g. below 10 mm), as well as the filter-cake from the soil washing process. However, we are able to handle soil contaminated with mercury, hydrocarbons, PAH, PCB, dioxins, furans, organic-lead compounds and many more. VacuDry plants for on-site ex-situ remediation projects are delivered in a modular design.

    By econ industries GmbH based in Starnberg, GERMANY.

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    Hazardous waste treatment solutions for oil and gas industry

    There are a wide amount of applications for our VacuDry® process within the oil and gas industry. A large variety of wastes and by-products that are generated in the oil & gas production chain can be treated effectively and sustainably. In past decades, numerous thermal desorption processes have been implemented worldwide, using a variety of heating chamber designs to separate hydrocarbons from the mineral solids. Such standard TDUs work under atmospheric pressure which can lead to safety risks, high energy consumption, larger emissions and limited flexibility regarding altering feed materials. Due to its unique design, the complications outlined above are avoided throughout the VacuDry® process. When it comes to treating standard oily wastes, mercury-containing waste streams, NORM, and especially for the recovery of highly valuable drilling fluids from drill cuttings; our vacuum thermal desorption process (i.e. vacuum distillation) is economically unbeatable.

    By econ industries GmbH based in Starnberg, GERMANY.

  • Gas detection analyzers for processing ovens & dryers

    Many industries are involved in coating products with solvent-borne materials and then employing ovens or dryers to remove the solvents from the finished product. The key hazard is an explosion from the build up of solvent vapors in the oven or dryer atmosphere. This buildup could occur by a malfunction in the production process such as: a sudden or improper amount of coating, a change in ventilation controls or excessive speed. In any of these cases, the concentration of flammable vapor has an opportunity to rise above safe levels, creating a potentially explosive mixture of vapor in air.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

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    Medical and Bio-hazard Waste Treatment Technology with zero emissions

    The OZONATOR technology is the new NG-3000 model capable of processing up to 400 kg (880 lbs.) of waste every twenty minutes (1200 kg per hour) and can operate on a continuous basis 24 hours per day – 7 days per week with about one hour per week for service and cleaning. The waste is shredded with up to 90% reduction in volume and treated with a high concentration of ozone (sterilized) and then compacted into a stainless steel transport bin for disposal at landfill as general waste (daily cover) or the treated waste can be used as fuel in a WTE (waste-to-energy) facility. (CV 36.4 MJ/kg)

    By OZONATOR Industries Limited based in Regina, SASKATCHEWAN (CANADA).

  • Gas detection analyzers for chemical & pharmaceutical processes

    Chemical and pharmaceutical facilities use a variety of hazardous gases and solvents in their production processes. Whenever these substances are transported, processed or stored, the potential risks are high for hazardous conditions. These substances must be continuously monitored to protect personnel and facilities from accidental releases or leakage. Our various lines of hazardous gas monitoring systems benefit the chemical and pharmaceutical industry in the following applications.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

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    SSI builds shredding systems for alternative fuels processing

    SSI has been designing and manufacturing size reduction systems to prepare solid wastes for thermal treatment or conversion to alternative fuel. SSI has supplied hundreds of systems worldwide for generating energy from many different waste materials—from industrial, municipal, and hazardous wastes to tires, mill waste, wood and other organic materials.

    By SSI Shredding Systems, Inc. based in Wilsonville, OREGON (USA).

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    Controlled Atmosphere Glove Boxes and Nitrogen Dry Boxes for Process Industry

    Glove boxes are designed for handling both hazardous substances and atmosphere sensitive materials. For controlled atmospheres, nitrogen dry boxes provide an isolated work environment for processing samples or handling air-sensitive materials while maintaining an anaerobic or other gas specific environment within the glove box. For work with hazardous materials, glove boxes provide a leak-tight environment protecting the user from exposure to potentially dangerous materials. Glove box applications include; anaerobic testing, biological research, catalyst research, hazard material contamination and pharmaceutical packaging.

    By Systech Instruments Ltd based in Thame, UNITED KINGDOM.

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    VOC and HAP Abatement

    As is the case for many industrial manufacturing processes, emissions are best destroyed through the use of thermal and catalytic oxidation technologies. Volatile Organic Compounds (VOCs) and Hazardous Air Pollutants (HAPs) are destroyed through the use of high temperature combustion with direct heat recovery. The harmful air pollutants are converted to heat, water vapor and carbon dioxide, creating a destruction efficiency greater than 99%.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Petrochemical

    Durable regenerative thermal oxidizer (RTO) technology is at the core of our systems. MEGTEC designs and engineers system solutions to meet your special requirements, ranging from energy-efficient treatment of dilute volatile organic compound (VOC) flows, such as tank ventilation, to demanding applications utilizing VOC energy for secondary heat recovery; for example, in the form of process streams. This can include pre- and tail gas treatment systems, and could handle hazardous components such as sulphurous or chlorinated hydrocarbons. For special requirements, we can offer FTO (flameless thermal oxidation) and we can design systems operating safely on oxygen contents below 5%.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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