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process measurement Applications

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    Gas monitoring instruments and systems for process NOx measurement

    Nitric acid HNO3 is an important intermediate reagent for production of several important end products, such as fertilizers, explosives, dyestuffs/pigments, pesticides, pharmaceuticals, photographic materials, plastics, and synthetic fibers. At nitric acid manufacturing plants, the Gasmet™ FTIR Gas Analyzer can be used to measure several gaseous components from the process stream for purposes of process control. A single system can be used to measure the high levels of nitrogen monoxide NO and nitrogen dioxide NO2, as well as water vapor H2O, nitrous oxide N2O, carbon monoxide CO, carbon dioxide CO2 and ammonia NH3. The fixed installation products for these purposes are the Gasmet™ CEM II measurement system, and the Gasmet™ FCX Gas Analyzers, both of which utilize the FTIR measurement technique for simultaneous multicomponent analysis of the sample gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Water-Wastewater Measurements / NO analyzers for measurement of nitrification processes

    NO analyzers for measurement of nitrification processes applied for treating high concentration nitrogen wastewaters by microbial nitric oxide production. Also, the conversion of N-nitrosomines to nitric oxide for the quantification of those compounds in wastewater impacted waters. View Water-Wastewater Measurement Products

    By ECO PHYSICS INC. based in Duernten, SWITZERLAND.

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    Process Analytics - Biotech and Hygienic Processes

    METTLER TOLEDO/INGOLD offers a wide range of hygienic and sterilizable/auto- clavable measurement solutions for biotech and hygienic processes. Based on field experiences and expertises in hygienic design for CIP (Cleaning-in-Place) and SIP (Sterilization-in-Place) applications our solutions comply with the most stringent industry requirements. Critical biotech/hygienic applications in pharmaceutical, food and beverage are controlled by measuring pH, conductivity, dissolved oxygen, CO2 and turbidity.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

  • Combustion measurement for engines

    Combustion processes occur in many modern technologies such as power production, heating, automotive and aircraft engines and even explosion research.

    The application areas range from fuel injection and mixing and flow velocity information to measurements of combustion species and soot concentration.

    Because of the impact on the global climate and the limited resources of fossil fuels, the importance of these applications is increasing, especially with respect to performance, fuel economy and CO2 emissions.

    By Dantec Dynamics based in Skovlunde, DENMARK.

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    AutoChem - Particle and Droplet Processing

    Optimize Multiphase Processes With In Situ Video and Real-Time Particle and Droplet Measurements. Particles and droplets are everywhere in the chemical, consumer products, pulp and paper, and petroleum industries. Particles grow, agglomerate, break, dissolve, and change shape - all of which can have an impact on process performance and product quality. To be successful, chemists and engineers must understand and optimize particle size distributions to control process efficiency such as stability, separations, or flow properties. In addition, particle and emulsion distributions must be well controlled to ensure repeatable product yield, shelf life, and bulk density.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

  • Thin-film Measurement Technology for Measurement and Control Industry

    Measurement and control is an essential element in determining the effectiveness of products in the Process Control industry. A wide variety of applications are met in this industry by IST’s diverse family of temperature sensors. Additional process control applications are met by unique humidity and flow sensor products offered by IST.

    By Innovative Sensor Technology (IST) based in Las Vegas, NEVADA (USA).

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    Analytical and measuring instruments of environmental

    The environmental field requires robust, high-sensitivity analysis capable of complying with regulations in order to always meet the stringent target values that have been established to assure the safety of the water supply and protect the environment. Moreover, in laboratories where more than 100 samples are processed per day, increasing the throughput and saving energy are issues of concern.

    By Shimadzu Scientific Instruments Inc based in Columbia, MARYLAND (USA).

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    Measurement solution for glass wool insulation manufacture

    The installation of suitable installation material in buildings is a cost effective way to reduce energy costs. The manufacture of insulation from minerals or mineral products, such as glass. Recycling glass to form insulation materials is another way to keep the process "green".

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Measurement solution for Biomass combustion research

    The use of alternative combustion fuels that provide a renewable source of energy is a major area of research and investment. Sources of biomass fuels include virgin wood, energy crops, agricultural residues, food waste and industrial waste. Controlling the combustion process of any new fuel and keeping track of the biomass fuel emissions of combustion by-products is important to users of these new fuels.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Measurement solution for acrylates speciation

    A customer had a requirement for continuous Ethyl Acrylate monitoring. The process operations emit multiple Acrylate species, all at low concentrations, but only Ethyl Acrylate being reportable to the EA under the terms of the IPC permit. A 204M FTIR analyser was deployed and a chemometric model was built specifically to target Acrylates, with the purpose of separating and accurately quantify the target Ethyl Acrylate species.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Measurement solution for CO2 capture by anime absorption

    The act of capturing and storing CO2 produced from large scale combustion plants such as power stations is becoming more and more favourable and feasible. One of the most common post-combustion CO2 capture methods is by absorption. The absorption plant can be added on to the existing combustion process, with the flue gas first passing through an absorption column where the CO2 reacts with an absorber.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Measurement solution for organic vapour speciation

    Protea has deployed FTIR gas analysers in many projects requiring the monitoring of complex mixes of VOCs. In the chemical and pharmaceutical industry, scrubbers and carbon-bed abatement plants are typical installations where the use of Protea FTIR analysers and our chemometric expertise have proved valuable to plant operators. They prove an invaluable tool in process measurements and emissions monitoring. In the laboratory, Protea can deliver instruments with all the chemometric software and support to enable users to measure hundreds of gases.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Flare gas measurement flow for solutions

    Our flow meters are used throughout the oil patch, from monitoring injection at the wellhead and measuring natural gas for heaters and boilers to measuring the various process gases at the refinery or flared in the field.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

  • Environmental monitoring solution for mineral processing

    Measurement of particulates, SO2, NOX, CO, hydrocarbons and greenhouse gas emissions from the mineral process industries requires careful selection of instrumentation. Ecotech offers a complete monitoring solution tailored to this industry.

    By Ecotech Pty Ltd based in Knoxfield, AUSTRALIA.

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    Measurement solution for liquid TiCl4 vanadium oxychloride monitor

    The chloride process of titanium dioxide (TiO2) pigment manufacture first converts titania-containing ores to TiCl4 via a carbochlorination reaction at a high temperature in a chlorinator in the presence of chlorine gas and petroleum coke added as a reductant.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Measurement solution for VOC emissions monitoring

    Protea has used our VOC gas analysers in many projects requiring the monitoring of complex mixes of VOCs. In the chemical and pharmaceutical industry, VOC abatement plants such as scrubbers and carbon-bed systems are typical installations where the use of Protea analysers and our VOC analysis expertise have proved valuable to plant operators. They prove a very powerful and flexible tool in both process gas measurements and VOC emissions monitoring. In the laboratory, Protea can deliver instruments with all the chemometric software and support to enable users to measure hundreds of gases.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Measurement solution for HF emissions from brickworks

    Brick kilns, as well as other plants such as ceramics manufacturers and fertiliser producers, are a major producer of hydrogen fluoride (HF) emissions. HF is highly reactive gas and seriously damaging to human health, so has strict emissions limits imposed by legislation. In addition to the effects to humans, emissions have been found to damage crops and fruit trees, as well as the general environment. The brick industry strives to reduce the amount of HF emissions and numerous projects have been carried out into the research and development of proposed process modifications that introduce ways to reduce hydrogen fluoride emissions via the latest technology such as filters and scrubbers.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Measurement solution for CO2 capture by amine absorption

    The act of capturing and storing CO2 produced from large scale combustion plants such as power stations is becoming more and more favourable and feasible. One of the most common post-combustion CO2 capture methods is by absorption. The absorption plant can be added on to the existing combustion process, with the flue gas first passing through an absorption column where the CO2 reacts with an absorber. Amines of different types are used as the absorber. An amine CO2 capture plant can capture as much as 90% of the CO2 emitted from the power station and so has a real benefit for the environment. Having said this, care needs to be taken to ensure that amine emissions themselves are monitored, managed and prove no extra damage to the environment. Research is on-going to develop new amines or mixtures of amines to reduce emissions. The most common absorber in use in today’s first generation of industrial pilot plants is Monoethanolamine (MEA).

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Analytical and measuring instruments of chemical and petrochemical

    In the chemical field, ICP-AES is used for a broad range of analysis in order to manage trace amounts of hazardous metals in the manufacturing process, manage additive elements essential to the functionality of a product, and manage the environment of the entire factory. Therefore, it is desirable to have a robust, highly stable system able to reliably accept the injection of a broad variety of samples, regardless of the type of solvent (aqueous/organic) or the presence of matrices. It is also important to simplify processes and reduce costs, which enhances the productivity of daily quality control work.

    By Shimadzu Scientific Instruments Inc based in Columbia, MARYLAND (USA).

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    Measurement of wax in oil for oil & gas industry

    Oils vary widely in their properties largely depending on their source. One important characteristic of crude oils is their wax content. High wax content has profound effects on flow-ability and the propensity of the oil to cause blockages in pipelines and equipment. Routine measurement of wax content ensures that problematic oils are identified enabling appropriate changes to be made during their processing. Our benchtop NMR analyser MQC systems provide a fast, simple and accurate method of measuring wax content in oils.

    By Oxford Instruments plc based in Abingdon, UNITED KINGDOM.

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