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process monitor Applications

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    Monitoring solutions for the process monitoring

    Maintain specification in your process stream or bench top setup with a Cerex process analyzer. Cerex UV3000 F Series analyzers accurately detect gases from ppb level to percent level concentrations via a fiber coupled probe for precise control of a process stream. The F series are also well suited to fiber couple to a custom cell for laboratory analysis, and feature user programmable alarm levels to control process functions or give warning when a process filter needs replacement. Cerex analyzers are also available customized to customer specification.

    By Cerex Monitoring Solutions, LLC. based in Atlanta, GEORGIA (US) (USA).

  • Analysis for industrial processes

    Analysis for industrial processes.

    By NT Sensors S.L. based in El Catllar, SPAIN.

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    Milling process control

    NIR-analyzer InfraLUM FT-12 is used for quality control of flour and by-products at all milling stages.

    With InfraLUM FT-12 analyser is possible to create, localize, and update calibration models. Installation and calibration using Customer’s samples are made at the Customer’s lab. 

    By Lumex Instruments Group based in Mission, BRITISH COLUMBIA (CANADA).

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    Flow meters for the process control & manufacturing

    Sierra`s mass flow meters and controllers are widely used in the process control and manufacturing industries. From bulk gas delivery to cleaning to purging operations, Sierra`s mass flow meters and controllers offer the simplicity and robustness demanded in these applications. Our ability to handle corrosive gases, high flow rates and multiple gases with the same unit makes Sierra`s mass flow meters and controllers a tool-makers choice.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Flow meters for the semiconductor processing

    From bulk gas delivery to cleaning to purging operations, Sierra`s mass flow meters and controllers offer the simplicity and robustness demanded in these applications. Our ability to handle corrosive gases, high flow rates and multiple gases with the same unit makes Sierra`s mass flow meters and controllers a tool-makers choice.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Laser gas detection for process control

    Axetris laser gas detection OEM modules are used in a variety of process control applications: Agriculture, Industrial Process Control, Selective Catalytic Reduction.

    By Axetris Ag based in Kaegiswil, SWITZERLAND.

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    Machine condition monitoring for metals processing


    Metals processing industries employ large, critical assets, the reliability of which is absolutely essential to their business model. An undetected failure of a piece of processing equipment such as a rolling mill gearbox, or a 1000 ton extruder press not only involves the cost of equipment repair and line downtime, but the product quality may be severely impacted. Today more than ever, there is also less redundancy. Oil analysis is a critical aspect of a reliability based maintenance program, and for many large slow speed systems, it is the first line of protection. Spectro’s oil analysis solutions are designed to monitor this critical oil lubricated machinery, and provide the asset owners with timely information for reliability decision support.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

  • Environmental monitoring solution for mineral processing

    Measurement of particulates, SO2, NOX, CO, hydrocarbons and greenhouse gas emissions from the mineral process industries requires careful selection of instrumentation. Ecotech offers a complete monitoring solution tailored to this industry.

    By Ecotech Pty Ltd based in Knoxfield, AUSTRALIA.

  • Process monitoring and quality control for the feed industry

    Feed millers from around the world use Perten Instruments´ analytical equipment to improve efficiency and profitability. The DA 7200 At-line and DA 7300 On-line Near-Infrared (NIR) Analysis Systems are at the heart of it all. They are highly accurate and versatile, and provide great savings through better raw material usage and process optimization. In most cases the cost savings mean that the investment is paid back in only a few months.

    By Perten Instruments - a PerkinElmer Company based in Hägersten, SWEDEN.

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    Process monitoring solutions for NH3 truck engine monitoring

    A new EC regulation states that  diesel engines need to have active cleaning with urea injection in order to reduce NOx emissions. In order to control the urea dosage, a reliable measurement system is required. OPSIS LD500 laser diode gas analyser for monitoring ammonia (NH3), has been tested and approved by German TÜV, in accordance with the EURO VI standard.

    By Opsis AB based in Furulund, SWEDEN.

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    Process monitoring solutions for O2 oxygen monitoring

    OPSIS EEx Zone 1 and 2 certified monitoring equipment meets the demands for monitoring in harsh areas with a high amount of corrosive gaseous compounds. OPSIS offers two monitoring solutions, TDL (Tuneable Laser Diode) technology with ER060L-EEx emitter and receiver set, for harsh installations, and OPSIS O2000 oxygen monitor. The most suitable technique is used for the application at hand.

    By Opsis AB based in Furulund, SWEDEN.

  • Industrial process and environmental monitoring

    Laser Gas analyzer Oil refining, CO, CO2, O2, CH4 Ethylene cracking CO, CO2, etc. EO/EG, PE/PP, O2, C2H4, etc. Ethyl benzene/styrene monomer/PS, O2, CO/CO2, Trace water in the benzene PTA, CO, CO2, O2 Coal gasification O2 Mathanol/ammonia/urea O2, CO, CO2, NH3, etc. Chlor-alkali/PVC H2O, O2, CO2, C2H4, etc Sulphuric acid O2


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    Process instrumentation and analytics solutions for environmental monitoring industry

    From monitoring impurities in vents, stacks, air or water to point source or area monitoring, automatic and on-line measurement is an important tool. This type of measurement will detect, quantify and assist in reducing emissions. Siemens analytical products are utilized for many of these measurements.

    By Siemens Industry, Inc. - Process Analytics based in Houston, TEXAS (USA).

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    Gas monitoring instruments and systems for process NOx measurement

    Nitric acid HNO3 is an important intermediate reagent for production of several important end products, such as fertilizers, explosives, dyestuffs/pigments, pesticides, pharmaceuticals, photographic materials, plastics, and synthetic fibers. At nitric acid manufacturing plants, the Gasmet™ FTIR Gas Analyzer can be used to measure several gaseous components from the process stream for purposes of process control. A single system can be used to measure the high levels of nitrogen monoxide NO and nitrogen dioxide NO2, as well as water vapor H2O, nitrous oxide N2O, carbon monoxide CO, carbon dioxide CO2 and ammonia NH3. The fixed installation products for these purposes are the Gasmet™ CEM II measurement system, and the Gasmet™ FCX Gas Analyzers, both of which utilize the FTIR measurement technique for simultaneous multicomponent analysis of the sample gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Gas monitoring instruments and systems for nitric acid process

    Modern production method of nitric acid production may lead to generation of several different gaseous emission components, such as nitrogen oxides (NOx), ammonia NH3 and nitrous oxide N2O. Nitrogen monoxide is an intermediate gaseous product in manufacturing of nitric acid HNO3. NO is formed in a catalytic reaction between ammonia and molecular oxygen O2. But undesirable side reactions may result in formation of nitrogen dioxide NO2 and nitrous oxide N2O. The NO and NO2 emissions can be reduced by use of Selective Catalytic Reduction unit (SCR), which deploys ammonia gas NH3 to limit emissions of NO and NO2. A modern nitric acid plant needs to monitor the emissions of these gases.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    High quality gas sensor solutions for process control

    Gas monitors controlling heat treatment of metals. Endothermic gas is a mixture of carbon monoxide, carbon dioxide, methane and other gases that is required for hardening or carburising of steel. By carefully controlling the amounts of each gas and the temperature in the treatment furnace, the steel surface can be hardened to provide long lasting components such as gears and tools.

    By Edinburgh Sensors Ltd based in Livingston, UNITED KINGDOM.

  • Aerosol and particle technology for process control industry

    In order to ensure that an industrial process can be controlled or even improved and optimized continually an analysis of the current situation in real time is necessary. Process data like temperature, pressure but also particle concentration and size distribution of a material flow can supply valuable information and be used for the regulation or the improvement of a process.

    By Palas GmbH based in Karlsruhe, GERMANY.

  • Dust monitoring of exhaust gases from manufacturing processes

    DynOptic dust monitors use the innovative Dynamic Detection Principle (DDP) to measure dust and particulate within exhaust gases from various manufacturing processes. DDP, or optical scintillation as it sometimes referred to, measures the dynamic fluctuation in light transmission as dust particles move through a light beam. This dynamic fluctuation derives from temporal distributions of the dust particles which attenuate the light beam. The more dust present in the exhaust, the greater the amplitude of these fluctuations. DDP instruments calculate the dynamic response, or the ratio of light variation to light intensity, which for particular applications, is proportional to dust concentration and when calibrated against standard reference measurements, this can be presented as a reading in mg/m³.

    By DynOptic Systems Ltd based in Brackley, UNITED KINGDOM.

  • Process monitoring and controlling for wastewater treatment industry

    Automation can save money, optimise a process and give warning of potential breeches of discharge consent. However, instrument selection is fundamentally important if a control system is to function efficiently. The measurement device must accurately and quickly respond to process variations and it must be reliable in operation if the control system is to function as intended. Designed properly, energy and chemical use can be significantly reduced, saving money and ultimately improving effluent quality.

    By Pollution & Process Monitoring Ltd based in Sevenoaks, UNITED KINGDOM.

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    Laboratory Weighing - Statistical Process and Quality Control

    Systematic monitoring and control of your filling and production processes helps you maintain process compliance while minimizing loss of product through overfilling. Our stand-alone or integrated systems give you all the statistical data you need to understand, document, and control your profitability – fulfilling even the most stringent regulatory requirements.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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