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process monitoring Applications

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    Monitoring solutions for the process Monitoring

    Maintain specification in your process stream or bench top setup with a Cerex process analyzer. Cerex UV3000 F Series analyzers accurately detect gases from ppb level to percent level concentrations via a fiber coupled probe for precise control of a process stream. The F series are also well suited to fiber couple to a custom cell for laboratory analysis, and feature user programmable alarm levels to control process functions or give warning when a process filter needs replacement. Cerex analyzers are also available customized to customer specification.

    By Cerex Monitoring Solutions, LLC. based in Atlanta, GEORGIA (US) (USA).

  • Analysis for industrial processes

    Analysis for industrial processes.

    By NT Sensors S.L. based in El Catllar, SPAIN.

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    Flow meters for the process control & manufacturing

    Sierra`s mass flow meters and controllers are widely used in the process control and manufacturing industries. From bulk gas delivery to cleaning to purging operations, Sierra`s mass flow meters and controllers offer the simplicity and robustness demanded in these applications. Our ability to handle corrosive gases, high flow rates and multiple gases with the same unit makes Sierra`s mass flow meters and controllers a tool-makers choice.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Flow meters for the semiconductor processing

    From bulk gas delivery to cleaning to purging operations, Sierra`s mass flow meters and controllers offer the simplicity and robustness demanded in these applications. Our ability to handle corrosive gases, high flow rates and multiple gases with the same unit makes Sierra`s mass flow meters and controllers a tool-makers choice.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

  • Environmental monitoring solution for mineral processing

    Measurement of particulates, SO2, NOX, CO, hydrocarbons and greenhouse gas emissions from the mineral process industries requires careful selection of instrumentation. Ecotech offers a complete monitoring solution tailored to this industry.

    By Ecotech Pty Ltd based in Knoxfield, AUSTRALIA.

  • Industrial process and environmental monitoring

    Laser Gas analyzer Oil refining, CO, CO2, O2, CH4 Ethylene cracking CO, CO2, etc. EO/EG, PE/PP, O2, C2H4, etc. Ethyl benzene/styrene monomer/PS, O2, CO/CO2, Trace water in the benzene PTA, CO, CO2, O2 Coal gasification O2 Mathanol/ammonia/urea O2, CO, CO2, NH3, etc. Chlor-alkali/PVC H2O, O2, CO2, C2H4, etc Sulphuric acid O2

    By HANGZHOU ZETIAN TECHNOLOGY CO., LTD based in Hangzhou, CHINA.

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    Laser gas detection for process control

    Axetris laser gas detection OEM modules are used in a variety of process control applications: Agriculture, Industrial Process Control, Selective Catalytic Reduction.

    By Axetris Ag based in Kaegiswil, SWITZERLAND.

  • Environmental Monitoring

    Environmental monitoring is becoming more important every day in local, national and international policies, showing the environmental awareness demanded by society.

    This fact gives rise to an increase in the amount of legislation that obliges companies to law enforcement. Thus, the necessity of making more pollutants controls means high analysis expenses to the companies, which need to subcontract this service.

    Although applications in this area advance, there is still a clear demand to get new portable and versatile analysis systems for many different application fields such as pollution in environmental or waste waters, monitoring nutrients in agricultural or horticultural water as well as general process control in chemistry industry. Because of the number of enviromental analysis required, there is a need for screening and monitoring measurements of these compounds at contaminated areas.

    Traditional monitoring techniques are typically based on laboratory analysis of field-collected samples that require considerable effort and expense, and the sample may change before analysis. Moreover, the equipment currently available is too large and expensive and it cannot be made portable.Alternatively, microfluidic and electrochemical sensor technologies can contribute to the development of new portable monitoring systems, complementing standard analytical methods for different environmental monitoring applications.In this way, the decentralization and integration of all those typical analyses is the paramount importance in order to reduce cost, simplify the analytical process and make more accessible these technologies to end-users. The development of portable, robust, and accurate Lab-on-a-Chip systems to monitor priority compounds such as contaminants, explosives, chemical warfare agents, inorganic and organic ions is a demand of modern society. Portability allows analyses to be carried out outside of the laboratory, minimizing the risk of contaminating the sample and leading to a faster response time at a lower cost.

    Thus, MicruX solutions and technologies open the gate to develop portable and esay-handly Lab-on-a-Chip devices in order to improve pollutants in-situ analysis in a very economic and efficient way.

    By MicruX Technologies based in Oviedo, SPAIN.

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    Laboratory Weighing - Statistical Process and Quality Control

    Systematic monitoring and control of your filling and production processes helps you maintain process compliance while minimizing loss of product through overfilling. Our stand-alone or integrated systems give you all the statistical data you need to understand, document, and control your profitability – fulfilling even the most stringent regulatory requirements.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Aerosol and particle technology for process control industry

    In order to ensure that an industrial process can be controlled or even improved and optimized continually an analysis of the current situation in real time is necessary. Process data like temperature, pressure but also particle concentration and size distribution of a material flow can supply valuable information and be used for the regulation or the improvement of a process.

    By Palas GmbH based in Karlsruhe, GERMANY.

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    High quality gas sensor solutions for process control

    Gas monitors controlling heat treatment of metals. Endothermic gas is a mixture of carbon monoxide, carbon dioxide, methane and other gases that is required for hardening or carburising of steel. By carefully controlling the amounts of each gas and the temperature in the treatment furnace, the steel surface can be hardened to provide long lasting components such as gears and tools.

    By Edinburgh Instruments Ltd based in Livingston, UNITED KINGDOM.

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    Gas monitoring instruments and systems for DeNOx process control

    In most combustion process atmospheric nitrogen reacts with oxygen in high temperature conditions to produce nitrogen oxides (NOx). Total NOx production is the sum of nitrogen monoxide NO and nitrogen dioxide NO2. The emissions of these gases are controlled through setting of emission limit values (ELVs) for power plants.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Dust monitoring of exhaust gases from manufacturing processes

    DynOptic dust monitors use the innovative Dynamic Detection Principle (DDP) to measure dust and particulate within exhaust gases from various manufacturing processes. DDP, or optical scintillation as it sometimes referred to, measures the dynamic fluctuation in light transmission as dust particles move through a light beam. This dynamic fluctuation derives from temporal distributions of the dust particles which attenuate the light beam. The more dust present in the exhaust, the greater the amplitude of these fluctuations. DDP instruments calculate the dynamic response, or the ratio of light variation to light intensity, which for particular applications, is proportional to dust concentration and when calibrated against standard reference measurements, this can be presented as a reading in mg/m³.

    By DynOptic Systems Ltd based in Brackley, UNITED KINGDOM.

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    Gas monitoring instruments and systems for process NOx measurement

    Nitric acid HNO3 is an important intermediate reagent for production of several important end products, such as fertilizers, explosives, dyestuffs/pigments, pesticides, pharmaceuticals, photographic materials, plastics, and synthetic fibers. At nitric acid manufacturing plants, the Gasmet™ FTIR Gas Analyzer can be used to measure several gaseous components from the process stream for purposes of process control. A single system can be used to measure the high levels of nitrogen monoxide NO and nitrogen dioxide NO2, as well as water vapor H2O, nitrous oxide N2O, carbon monoxide CO, carbon dioxide CO2 and ammonia NH3. The fixed installation products for these purposes are the Gasmet™ CEM II measurement system, and the Gasmet™ FCX Gas Analyzers, both of which utilize the FTIR measurement technique for simultaneous multicomponent analysis of the sample gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Gas monitoring instruments and systems for nitric acid process

    Modern production method of nitric acid production may lead to generation of several different gaseous emission components, such as nitrogen oxides (NOx), ammonia NH3 and nitrous oxide N2O. Nitrogen monoxide is an intermediate gaseous product in manufacturing of nitric acid HNO3. NO is formed in a catalytic reaction between ammonia and molecular oxygen O2. But undesirable side reactions may result in formation of nitrogen dioxide NO2 and nitrous oxide N2O. The NO and NO2 emissions can be reduced by use of Selective Catalytic Reduction unit (SCR), which deploys ammonia gas NH3 to limit emissions of NO and NO2. A modern nitric acid plant needs to monitor the emissions of these gases.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Gas monitoring during industrial process

    EM-5 CEMS Coal power plant: Entrance of SCR denitration device, NOx O2 Exit of SCR denitration device: Measure remanet NH3 after reaction and avoid blocking by crystallization, NH3; Calculate denitrification rate with Nox input, NOx O2 Gas-fired power plant: Counting tail gas emission and realtime concentration, NOx O2 SO2 Temperature pressure flow dust

    By HANGZHOU ZETIAN TECHNOLOGY CO., LTD based in Hangzhou, CHINA.

  • Process monitoring and controlling for wastewater treatment industry

    Automation can save money, optimise a process and give warning of potential breeches of discharge consent. However, instrument selection is fundamentally important if a control system is to function efficiently. The measurement device must accurately and quickly respond to process variations and it must be reliable in operation if the control system is to function as intended. Designed properly, energy and chemical use can be significantly reduced, saving money and ultimately improving effluent quality.

    By Pollution & Process Monitoring Ltd based in Sevenoaks, UNITED KINGDOM.

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    Deionized Water Testing

    Years ago, high purity water was used only in limited applications. Today, deionized (Dl) water has become an essential ingredient in hundreds of applications including: medical, laboratory, pharmaceutical, cosmetics, electronics manufacturing, food processing, plating, countless industrial processes, and even the final rinse at the local car wash.

    By Myron L Company based in Carlsbad, CALIFORNIA (USA).

  • CH4 Monitoring in Air

    CH4 (Methane) is a colorless, odorless natural gas that is used in a wide variety of industrial applications such as power generation and chemical production. It is also a byproduct of many biological and geological processes, fracking, and gas drilling. It is highly flammable and creates amounts of carbon monoxide as its combustion byproduct. Methane needs constant monitoring in waste water treatment (for co-generation) and to ensure proper process control (e.g. to determine burning efficiency). A quality CH4 analyzer that is able to provide continuous monitoring is a perfect solution for this.

    By Unisearch Associates Inc. based in Concord, ONTARIO (CANADA).

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