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process monitoring equipment Applications

  • Aerosol and particle technology for process control industry

    In order to ensure that an industrial process can be controlled or even improved and optimized continually an analysis of the current situation in real time is necessary. Process data like temperature, pressure but also particle concentration and size distribution of a material flow can supply valuable information and be used for the regulation or the improvement of a process.

    By Palas GmbH based in Karlsruhe, GERMANY.

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    Gas analysis & monitoring system for semiconductor

    The Cleanroom is a combined laboratory chemical, mechanical and / or electronic whose main characteristic is the presence of very pure air, that is a very low content of fine dust in suspension. In the process of semiconductor production, the airborne particles (micro-powder) go to irreparably damage the micro-photoetched that form the chip, creating an electronic circuit defective, and then discarded. This process has forced the improvement of industrial production environments, removing particles from the air, for two purposes: to increase the efficiency of production, increasing the yield of quality, and requirement of the manufacturer (of course based on the demand of the market) in shrink increasing the area of etching of semiconductors (just think of the USB storage media in a few years, went from 16 MB to 16 GB without changing the external dimensions).

    By ETG Risorse e Tecnologia S.r.l. based in Montiglio, ITALY.

  • Air monitoring equipments for laboratory analysis

    Our purpose built environmental laboratory provides accurate and efficient analysis, specialising in the determination of gaseous pollutant concentrations. Other processes can also be performed to meet the specific needs of our customers.

    By Gradko International Ltd based in Winchester, UNITED KINGDOM.

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    Machine condition monitoring for metals processing

    Overview

    Metals processing industries employ large, critical assets, the reliability of which is absolutely essential to their business model. An undetected failure of a piece of processing equipment such as a rolling mill gearbox, or a 1000 ton extruder press not only involves the cost of equipment repair and line downtime, but the product quality may be severely impacted. Today more than ever, there is also less redundancy. Oil analysis is a critical aspect of a reliability based maintenance program, and for many large slow speed systems, it is the first line of protection. Spectro’s oil analysis solutions are designed to monitor this critical oil lubricated machinery, and provide the asset owners with timely information for reliability decision support.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Process monitoring solutions for O2 oxygen monitoring

    OPSIS EEx Zone 1 and 2 certified monitoring equipment meets the demands for monitoring in harsh areas with a high amount of corrosive gaseous compounds. OPSIS offers two monitoring solutions, TDL (Tuneable Laser Diode) technology with ER060L-EEx emitter and receiver set, for harsh installations, and OPSIS O2000 oxygen monitor. The most suitable technique is used for the application at hand.

    By Opsis AB based in Furulund, SWEDEN.

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    Analytical instruments for bioreactor and fermentor

    Bioreactors and fermentors are used in a variety of biotechnology and industrial applications, e.g. in cell culture or microbiology experiments. A precise control of gas flow is essential for controlling the biological process and to achieve the desired result.

    By Axetris Ag based in Kaegiswil, SWITZERLAND.

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    Laboratory instruments solutions for surface finishing industry

    The coating and finishing of surfaces using electroplating techniques is a highly sophisticated process. Be it the finishing of metal parts or the coating of printed circuit boards, the quality required in the intermediate and end products is only achieved if the composition of the process baths is right. At the same time, rising costs of raw materials and energy make it absolutely essential to drive production as efficiently as possible. As a leading manufacturer of instruments for chemical analysis we know about the challenges of coating and finishing of surfaces using electroplating techniques. We offer you state-of-the-art instrumentation to control and optimize the quality of your coating processes − both in the laboratory and in the process environment.

    By Metrohm AG based in Herisau, SWITZERLAND.

  • Environmental Monitoring

    Environmental monitoring is becoming more important every day in local, national and international policies, showing the environmental awareness demanded by society.

    This fact gives rise to an increase in the amount of legislation that obliges companies to law enforcement. Thus, the necessity of making more pollutants controls means high analysis expenses to the companies, which need to subcontract this service.

    Although applications in this area advance, there is still a clear demand to get new portable and versatile analysis systems for many different application fields such as pollution in environmental or waste waters, monitoring nutrients in agricultural or horticultural water as well as general process control in chemistry industry. Because of the number of enviromental analysis required, there is a need for screening and monitoring measurements of these compounds at contaminated areas.

    Traditional monitoring techniques are typically based on laboratory analysis of field-collected samples that require considerable effort and expense, and the sample may change before analysis. Moreover, the equipment currently available is too large and expensive and it cannot be made portable.Alternatively, microfluidic and electrochemical sensor technologies can contribute to the development of new portable monitoring systems, complementing standard analytical methods for different environmental monitoring applications.In this way, the decentralization and integration of all those typical analyses is the paramount importance in order to reduce cost, simplify the analytical process and make more accessible these technologies to end-users. The development of portable, robust, and accurate Lab-on-a-Chip systems to monitor priority compounds such as contaminants, explosives, chemical warfare agents, inorganic and organic ions is a demand of modern society. Portability allows analyses to be carried out outside of the laboratory, minimizing the risk of contaminating the sample and leading to a faster response time at a lower cost.

    Thus, MicruX solutions and technologies open the gate to develop portable and esay-handly Lab-on-a-Chip devices in order to improve pollutants in-situ analysis in a very economic and efficient way.

    By MicruX Technologies based in Oviedo, SPAIN.

  • Air monitoring equipments for workplace and personal exposure monitoring

    Many occupations involve the use of hazardous substances or processes, where pollutants may be ingested, inhaled or absorbed through the skin. General ambient pollutants can also have health implications in otherwise non-hazardous workplaces. Occupational exposure limits regulate many pollutants based on an eight-hour working day. Personal exposure assessments can be made over an eight-hour period (Time Weighted Average (TWA) exposure) using our simple to use monitoring equipment.

    By Gradko International Ltd based in Winchester, UNITED KINGDOM.

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    Laboratory Information Management Systems (LIMS) for University and Non-profit Laboratories

    University and non-profit laboratories often mirror commercial or municipal laboratories in more than a few processes. Many times, a COTS (configurable, off the shelf) LIMS may easily fit into a university setting to provide much needed quality control and proper data storage, while at the same time being affordable.

    By Khemia Software Inc based in Livonia, MICHIGAN (USA).

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    CO2 / CO Monitoring in Air

    CO (carbon monoxide) and CO2 (carbon dioxide) are generally measured to ensure process control. CO2 is the desired product and CO is undesired in combustion since it will explode in high enough concentrations. CO2 and CO concentrations can also be used to determine other process-specific efficiencies. Continuous emissions monitoring equipment that can be calibrated as a CO and CO2 analyzer is thereby essential for process control.

    By Unisearch Associates Inc. based in Concord, ONTARIO (CANADA).

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    Monitoring of leaks in heat exchangers

    The Situation

    A California refinery produces xylene for use as commercial product and a precursor for petrochemical manufacturing. A primary component to the production of xylene is the isolation and purification of the chemical from a complex mixture of petroleum hydrocarbons. Steam based heat exchangers are used to process the xylene. Inherent to the design and rough duty heat exchangers face during their operation, leaks can and do develop. When a heat exchanger leaks, xylene contaminates the steam and produces a number of problems ranging from loss of final product, contamination and fouling of steam transfer piping, and ultimately bio-fouling of cooling towers. Consistent and reliable monitoring for xylene or other petroleum hydrocarbons in cooling water or steam condensate can alleviate product loss and process equipment down time.

    By Turner Designs Hydrocarbon Instruments, Inc. based in Fresno, CALIFORNIA (USA).

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    NH3 Monitoring in Air

    NH3 (Ammonia) is a colorless gas with a distinctive pungent smell. Ammonia monitoring is essential in coal-fired power plants, where NH3 is used to reduce NOx emissions. The ammonia consumes all of the NOx, but its high concentration that is needed for these purposes also starts reacting with other things and in the process can clog up filters and cause premature failure of expensive SCR equipment and pre-heaters. Not to mention that these high levels create an irreparable damage to the environment.

    By Unisearch Associates Inc. based in Concord, ONTARIO (CANADA).

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    Industrial solutions for the thin film coating

    Thin film deposition processes, e.g. reactive PVD (Physical Vapor Deposition), require a repeatable gas flow of the reactive gas to ensure reproducible film properties. With its industry-leading repeatability of < ± 0.15% FS and very small long term drift the Axetris MFC 2100 series supports you in making your equipment stable and easy to use for your customer.

    By Axetris Ag based in Kaegiswil, SWITZERLAND.

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    Environmental testing & compliance screening for energy/environmental sector

    Compliance screening and testing is often carried out during the manufacturing phase of a product, and all the way through its disposal or recycling process. It ensures that products and materials meet specific standards or comply with international and local directives or regulations. These standards and regulations are introduced to ensure the quality and safety of a product, and to minimise or eliminate its negative impact on the environment and people. Examples of products or materials tested are: electrical and electronic equipment (for compliance with the Restriction of Hazardous Substances (RoHS) directive), waste oils, soil (soil remediation depending on contents of toxic metals), children’s products (for compliance with Consumer Product Safety Improvement Act of 2008), etc.

    By Oxford Instruments plc based in Abingdon, UNITED KINGDOM.

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    Gas monitoring instruments and systems for stack testing according to EPA test method 320

    The United States Environmental Protection Agency (EPA) has two stack testing methods for FTIR gas analyzers. Method 320 is an FTIR method for measuring wide range of organic and inorganic pollutants. Method 321 is a specific version for measuring hydrogen chloride HCl at cement kilns producing Portland cement. These methods define a quality assurance and control processes for verifying the accuracy of the results. The requirements for analytical equipment and software are defined on 40 CFR Part 60 Appendix B Performance Specification 15. Gasmet™ Gas Analyzers and Calcmet™ software have been designed to take the requirements of the performance specification into account.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Air and particule sampling for the oil and gas industries

    Ormantine offers a wide range of products and services to meet the array of different needs that arise in the oil and gas industries. Volatile Organic Compounds (VOCs), benzene, and other compounds are released during drilling, hydraulic fracturing (fracking) and other extraction procedures. Monitor NOx emissions from heavy duty equipment, particulate matter, and ground level ozone, the formation of which is contributed to by VOCs from processing, transportation, and storage of oil and gas.

    By Ormantine USA Ltd., Inc. based in Palm Bay, FLORIDA (USA).

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