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process monitoring equipment Applications

  • Aerosol and particle technology for process control industry

    In order to ensure that an industrial process can be controlled or even improved and optimized continually an analysis of the current situation in real time is necessary. Process data like temperature, pressure but also particle concentration and size distribution of a material flow can supply valuable information and be used for the regulation or the improvement of a process.

    By Palas GmbH based in Karlsruhe, GERMANY.

  • Gas analysis & monitoring systems for semiconductor

    The Cleanroom is a combined laboratory chemical, mechanical and / or electronic whose main characteristic is the presence of very pure air, that is a very low content of fine dust in suspension. In the process of semiconductor production, the airborne particles (micro-powder) go to irreparably damage the micro-photoetched that form the chip, creating an electronic circuit defective, and then discarded. This process has forced the improvement of industrial production environments, removing particles from the air, for two purposes: to increase the efficiency of production, increasing the yield of quality, and requirement of the manufacturer (of course based on the demand of the market) in shrink increasing the area of etching of semiconductors (just think of the USB storage media in a few years, went from 16 MB to 16 GB without changing the external dimensions).

    By ETG Risorse e Tecnologia S.r.l. based in Montiglio, ITALY.

  • Air monitoring equipments for laboratory analysis

    Our purpose built environmental laboratory provides accurate and efficient analysis, specialising in the determination of gaseous pollutant concentrations. Other processes can also be performed to meet the specific needs of our customers.

    By Gradko International Ltd based in Winchester, UNITED KINGDOM.

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    Machine condition monitoring for metals processing

    Overview

    Metals processing industries employ large, critical assets, the reliability of which is absolutely essential to their business model. An undetected failure of a piece of processing equipment such as a rolling mill gearbox, or a 1000 ton extruder press not only involves the cost of equipment repair and line downtime, but the product quality may be severely impacted. Today more than ever, there is also less redundancy. Oil analysis is a critical aspect of a reliability based maintenance program, and for many large slow speed systems, it is the first line of protection. Spectro’s oil analysis solutions are designed to monitor this critical oil lubricated machinery, and provide the asset owners with timely information for reliability decision support.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Process monitoring solutions for O2 oxygen monitoring

    OPSIS EEx Zone 1 and 2 certified monitoring equipment meets the demands for monitoring in harsh areas with a high amount of corrosive gaseous compounds. OPSIS offers two monitoring solutions, TDL (Tuneable Laser Diode) technology with ER060L-EEx emitter and receiver set, for harsh installations, and OPSIS O2000 oxygen monitor. The most suitable technique is used for the application at hand.

    By Opsis AB based in Furulund, SWEDEN.

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    Analytical instruments for bioreactor and fermentor

    Bioreactors and fermentors are used in a variety of biotechnology and industrial applications, e.g. in cell culture or microbiology experiments. A precise control of gas flow is essential for controlling the biological process and to achieve the desired result.

    By Axetris Ag based in Kaegiswil, SWITZERLAND.

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    Laboratory instruments solutions for surface finishing industry

    The coating and finishing of surfaces using electroplating techniques is a highly sophisticated process. Be it the finishing of metal parts or the coating of printed circuit boards, the quality required in the intermediate and end products is only achieved if the composition of the process baths is right. At the same time, rising costs of raw materials and energy make it absolutely essential to drive production as efficiently as possible. As a leading manufacturer of instruments for chemical analysis we know about the challenges of coating and finishing of surfaces using electroplating techniques. We offer you state-of-the-art instrumentation to control and optimize the quality of your coating processes − both in the laboratory and in the process environment.

    By Metrohm AG based in Herisau, SWITZERLAND.

  • Environmental Monitoring

    Environmental monitoring is becoming more important every day in local, national and international policies, showing the environmental awareness demanded by society.

    This fact gives rise to an increase in the amount of legislation that obliges companies to law enforcement. Thus, the necessity of making more pollutants controls means high analysis expenses to the companies, which need to subcontract this service.

    Although applications in this area advance, there is still a clear demand to get new portable and versatile analysis systems for many different application fields such as pollution in environmental or waste waters, monitoring nutrients in agricultural or horticultural water as well as general process control in chemistry industry. Because of the number of enviromental analysis required, there is a need for screening and monitoring measurements of these compounds at contaminated areas.

    Traditional monitoring techniques are typically based on laboratory analysis of field-collected samples that require considerable effort and expense, and the sample may change before analysis. Moreover, the equipment currently available is too large and expensive and it cannot be made portable.Alternatively, microfluidic and electrochemical sensor technologies can contribute to the development of new portable monitoring systems, complementing standard analytical methods for different environmental monitoring applications.In this way, the decentralization and integration of all those typical analyses is the paramount importance in order to reduce cost, simplify the analytical process and make more accessible these technologies to end-users. The development of portable, robust, and accurate Lab-on-a-Chip systems to monitor priority compounds such as contaminants, explosives, chemical warfare agents, inorganic and organic ions is a demand of modern society. Portability allows analyses to be carried out outside of the laboratory, minimizing the risk of contaminating the sample and leading to a faster response time at a lower cost.

    Thus, MicruX solutions and technologies open the gate to develop portable and esay-handly Lab-on-a-Chip devices in order to improve pollutants in-situ analysis in a very economic and efficient way.

    By MicruX Technologies based in Oviedo, SPAIN.

  • NOx analyzers for Semiconductor industry

    NOx detection is an innovative approach in CMP (Chemical Mechanical Polishing) process control. CMP smoothens the wafer surface with a combined chemical and mechanical polishing procedure. During production, wafers are coated by a thin layer. To avoid damage to the wafer surface, for instance by stress cracks, the NOx emitted as soon as the wafer is plane and blank must be measured. Therefore, a high-resolution NOx-detector, capable of determining exactly when the polishing process must be stopped, is essential. This approach is used successfully in manufacturing and development lines worldwide, since 1996.

    By Eco Physics Inc. based in Ann Arbor, MICHIGAN (USA).

  • Air monitoring equipments for workplace and personal exposure monitoring

    Many occupations involve the use of hazardous substances or processes, where pollutants may be ingested, inhaled or absorbed through the skin. General ambient pollutants can also have health implications in otherwise non-hazardous workplaces. Occupational exposure limits regulate many pollutants based on an eight-hour working day. Personal exposure assessments can be made over an eight-hour period (Time Weighted Average (TWA) exposure) using our simple to use monitoring equipment.

    By Gradko International Ltd based in Winchester, UNITED KINGDOM.

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    Applications of low gas flow measurement in wastewater analysis

    Whether you are a researcher or an operator working with wastewater treatment processes, it is crucial to have access to highly accurate and precise data to get insight into the wastewater treatment processes.

    By Bioprocess Control Sweden AB based in Lund, SWEDEN.

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    CO2 / CO Monitoring in Air

    CO (carbon monoxide) and CO2 (carbon dioxide) are generally measured to ensure process control. CO2 is the desired product and CO is undesired in combustion since it will explode in high enough concentrations. CO2 and CO concentrations can also be used to determine other process-specific efficiencies. Continuous emissions monitoring equipment that can be calibrated as a CO and CO2 analyzer is thereby essential for process control.

    By Unisearch Associates Inc. based in Concord, ONTARIO (CANADA).

  • Laboratory Information Management Systems (LIMS) for University and Non-profit Laboratories

    University and non-profit laboratories often mirror commercial or municipal laboratories in more than a few processes. Many times, a COTS (configurable, off the shelf) LIMS may easily fit into a university setting to provide much needed quality control and proper data storage, while at the same time being affordable.

    By Khemia Software Inc based in Livonia, MICHIGAN (USA).

  • Laboratory equipments for fluorine in industrial & construction waste

    Measuring Fluorine in Industrial and Construction Waste using Benchtop NMR MQC Analyser. Processing and recycling of industrial and construction waste often requires measuremetns of fluorine content in the materials. It mostly relates to monitoring potential emission of toxic fluorine gas and optimisation of the waste processing. Our benchtop NMR analyser MQC systems provide a fast, simple and accurate method of measuring fluorine in liquid and dry waste. The NMR technique does not require the use of any chemicals and complicated sample preparation.

    By Oxford Instruments plc based in Abingdon, UNITED KINGDOM.

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    Industrial solutions for the thin film coating

    Thin film deposition processes, e.g. reactive PVD (Physical Vapor Deposition), require a repeatable gas flow of the reactive gas to ensure reproducible film properties. With its industry-leading repeatability of < ± 0.15% FS and very small long term drift the Axetris MFC 2100 series supports you in making your equipment stable and easy to use for your customer.

    By Axetris Ag based in Kaegiswil, SWITZERLAND.

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    NH3 Monitoring in Air

    NH3 (Ammonia) is a colorless gas with a distinctive pungent smell. Ammonia monitoring is essential in coal-fired power plants, where NH3 is used to reduce NOx emissions. The ammonia consumes all of the NOx, but its high concentration that is needed for these purposes also starts reacting with other things and in the process can clog up filters and cause premature failure of expensive SCR equipment and pre-heaters. Not to mention that these high levels create an irreparable damage to the environment.

    By Unisearch Associates Inc. based in Concord, ONTARIO (CANADA).

  • Environmental monitoring solutions for the industrial sites industry

    Industrial facilities, Superfund sites and other remediation sites. QED Environmental Systems has been a leading manufacturer of air-powered environmental pumps, control equipment and supplies for groundwater remediation, groundwater sampling, landfill leachate and methane condensate pumping since 1982. QED also manufactures high-performance, cost-effective air strippers for groundwater and process water, plus solar-powered, wireless remote data collection systems. Customer service and support includes the industry`s largest in-house engineering staff and a worldwide network of trained, equipped local representatives.

    By QED Environmental Systems, Inc. - A Graco Company based in Dexter, MICHIGAN (USA).

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    Visual inspection solutions for the borescope for casting inspections

    Casting is a manufacturing process that is used to make countless metal objects every day. Many of these metal pieces are extremely intricate and used as parts to make up larger complex machines, systems or units, such as engines, turbines, medical equipment etc. Inspecting these casting, before and during use is beneficial to maintaining the systems they make up. A rigid or flexible borescope is often the easiest, most efficient and fastest way to inspect the finer details inside of metal castings.

    By Medit Inc. based in Winnipeg, MANITOBA (CANADA).

  • Environmental monitoring solutions for the oil refineries & petrochemical industry

    Air-powered submersible pumps, equipment for free product recovery and groundwater remediation, groundwater sampling. QED Environmental Systems has been a leading manufacturer of air-powered environmental pumps, control equipment and supplies for groundwater remediation, groundwater sampling, landfill leachate and methane condensate pumping since 1982. QED also manufactures high-performance, cost-effective air strippers for groundwater and process water, plus solar-powered, wireless remote data collection systems. Customer service and support includes the industry`s largest in-house engineering staff and a worldwide network of trained, equipped local representatives.

    By QED Environmental Systems, Inc. - A Graco Company based in Dexter, MICHIGAN (USA).

  • Environmental monitoring solutions for the site remediation industry

    Air-powered submersible pumps, equipment for free product recovery and groundwater remediation, air strippers, groundwater sampling. QED Environmental Systems has been a leading manufacturer of air-powered environmental pumps, control equipment and supplies for groundwater remediation, groundwater sampling, landfill leachate and methane condensate pumping since 1982. QED also manufactures high-performance, cost-effective air strippers for groundwater and process water, plus solar-powered, wireless remote data collection systems. Customer service and support includes the industry`s largest in-house engineering staff and a worldwide network of trained, equipped local representatives.

    By QED Environmental Systems, Inc. - A Graco Company based in Dexter, MICHIGAN (USA).

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