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process monitoring solution Applications

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    Monitoring solutions for the process monitoring

    Maintain specification in your process stream or bench top setup with a Cerex process analyzer. Cerex UV3000 F Series analyzers accurately detect gases from ppb level to percent level concentrations via a fiber coupled probe for precise control of a process stream. The F series are also well suited to fiber couple to a custom cell for laboratory analysis, and feature user programmable alarm levels to control process functions or give warning when a process filter needs replacement. Cerex analyzers are also available customized to customer specification.

    By Cerex Monitoring Solutions, LLC. based in Atlanta, GEORGIA (US) (USA).

  • Environmental monitoring solution for mineral processing

    Measurement of particulates, SO2, NOX, CO, hydrocarbons and greenhouse gas emissions from the mineral process industries requires careful selection of instrumentation. Ecotech offers a complete monitoring solution tailored to this industry.

    By Ecotech Pty Ltd based in Knoxfield, AUSTRALIA.

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    Process instrumentation and analytics solutions for environmental monitoring industry

    From monitoring impurities in vents, stacks, air or water to point source or area monitoring, automatic and on-line measurement is an important tool. This type of measurement will detect, quantify and assist in reducing emissions. Siemens analytical products are utilized for many of these measurements.

    By Siemens Industry, Inc. - Process Analytics based in Houston, TEXAS (USA).

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    Process monitoring solutions for O2 oxygen monitoring

    OPSIS EEx Zone 1 and 2 certified monitoring equipment meets the demands for monitoring in harsh areas with a high amount of corrosive gaseous compounds. OPSIS offers two monitoring solutions, TDL (Tuneable Laser Diode) technology with ER060L-EEx emitter and receiver set, for harsh installations, and OPSIS O2000 oxygen monitor. The most suitable technique is used for the application at hand.

    By Opsis AB based in Furulund, SWEDEN.

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    Process monitoring solutions for NH3 truck engine monitoring

    A new EC regulation states that  diesel engines need to have active cleaning with urea injection in order to reduce NOx emissions. In order to control the urea dosage, a reliable measurement system is required. OPSIS LD500 laser diode gas analyser for monitoring ammonia (NH3), has been tested and approved by German TÜV, in accordance with the EURO VI standard.

    By Opsis AB based in Furulund, SWEDEN.

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    Flow meters for the process control & manufacturing flow solutions

    Most chemical reactions are based on direct mass flow readings, and thus, Sierra`s immersible thermal mass flow meters and our volumetric vortex and multivariable mass vortex flow meters see extensive used in oil, gas and steam measurement.  In addition, process liquid flows can be addressed with our non-intrusive clamp-on ultrasonic flow meters. Finally, our capillary thermal mass flow meters and controllers are perfect for semiconductor processing applications.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    High quality gas sensor solutions for process control

    Gas monitors controlling heat treatment of metals. Endothermic gas is a mixture of carbon monoxide, carbon dioxide, methane and other gases that is required for hardening or carburising of steel. By carefully controlling the amounts of each gas and the temperature in the treatment furnace, the steel surface can be hardened to provide long lasting components such as gears and tools.

    By Edinburgh Sensors Ltd based in Livingston, UNITED KINGDOM.

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    Monitoring solutions for the flow monitoring areas

    Many large combustion plants are now required to monitor mass emissions of major pollutants and to do so requires an accurate measurement of stack gas velocity. The VCEM 5100 is certified to EN 15267 part 3 QAL 1 for all industrial processes including waste incineration. It has several key advantages, firstly the sensors optics are not in contact with the hot and dusty environment, the VCEM 5100 can monitor gases at temperatures exceeding 10000C and the analyser requires minimal maintenance. The VCEM 5100 can be used in extremely dust environments such as SCR’s when dust loadings exceed 10g/m3. The VCEM 5100 is in full compliance with EN/ISO 16911 part 2.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Monitoring solutions for the dust monitors areas

    For large combustion plants and power plants we offer the DCEM 2100 particulate monitor. This monitor is certified to EN 15267 part 3 QAL 1 for all industrial processes including waste incineration. It offers outputs in Transmission, Opacity and mg/m3 (when calibrated against a Standard Reference Method). The DCEM 2100 offers real-time zero and span calibration and an efficient air purge system to prevent optical contamination.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Monitoring solutions for the De-NOx plants

    In recent years the number of Selective Catalytic Reduction (SCR) and Selective Non-Catalytic Reduction (SNCR) plants for De-NOx have increased significantly. Continuous analysis of NOx prior to the de-NOx plant is often required to measure the concentration generated by the combustion process. This may be required to provide feed-forward to the Ammonia/Urea injection system and also to allow the effectiveness of the reduction process to be assessed. Continuous analysis of NOx post-reduction is required to allow the effectiveness of the reduction process to be assessed. It may also be beneficial to monitor NH3 slippage at this stage by calculating from the pre and post NOx levels if excess Ammonia/Urea is being applied.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

  • Laser detection solutions for water-quality monitoring

    The technology of Spectral Fluorescence Signatures (SFS) is a very sensitive and selective tool to monitor many industrial processes on site and in real-time. The SFS analyzer series – SFS-Scanner and Instant Screener spectrofluorometers - are capable of detecting target substances even in complex mixtures without any pre-treatment of the samples.

    By Laser Diagnostic Instruments AS based in Tallinn, ESTONIA.

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    Monitoring solutions for the dust collectors

    Most industrial processes have dust collectors of some form or other, the most popular being filter bag houses. Very few of these are covered by regulation other than to have a broken bag detector to prevent nuisance dusts escaping and creating a local nuisance. The CODEL StakGard is a low cost Tribo-electric monitor that directly measures mass particulate concentration by sensing the frictional charge created when particles collide with a conductor. The advanced electronics of the StakGard detect this signal and present it to the operator via a unique modulating LED display.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Process instrumentation and analytics solutions for metals industry

    Continuous monitoring of HF concentration in aluminum smelters is a key issue for optimization of aluminum production.  Continuous gas analyzers support the steel industry by helping facilities optimize processes and reduce expenses.

    By Siemens Industry, Inc. - Process Analytics based in Houston, TEXAS (USA).

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    Monitoring solutions for the gas analysers areas

    Most large coal fired power plants and combustion processes are required to monitor CO, NO and NO2 (NOx), SO2 and possibly CO2; in addition the analyser has to be normalised to Standard conditions. For this application CODEL offers the five channel GCEM 40 series which uses Infrared absorption to measure these gases plus moisture, pressure and temperature.  The analyser can be configured for single channel operation to monitor any of these gases plus CH4 and HCl.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Resin technology solutions for the catalysis products

    While ordinary commercial styrene-based sulfonic acid resins may often be used for chemical reactions catalyzed by the H+ or M+ ions, faster process times, better yields, and higher product purity may be obtained by using a properly designed and purified catalyst. Purolite catalyst resins are supplied either completely water-swollen, or dried to specification.

    By Purolite Corporation based in Bala Cynwyd, PENNSYLVANIA (USA).

  • Measurement solution for organic vapour speciation

    Protea has deployed FTIR gas analysers in many projects requiring the monitoring of complex mixes of VOCs. In the chemical and pharmaceutical industry, scrubbers and carbon-bed abatement plants are typical installations where the use of Protea FTIR analysers and our chemometric expertise have proved valuable to plant operators. They prove an invaluable tool in process measurements and emissions monitoring. In the laboratory, Protea can deliver instruments with all the chemometric software and support to enable users to measure hundreds of gases.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Environmental monitoring solutions for the industrial sites industry

    Industrial facilities, Superfund sites and other remediation sites. QED Environmental Systems has been a leading manufacturer of air-powered environmental pumps, control equipment and supplies for groundwater remediation, groundwater sampling, landfill leachate and methane condensate pumping since 1982. QED also manufactures high-performance, cost-effective air strippers for groundwater and process water, plus solar-powered, wireless remote data collection systems. Customer service and support includes the industry`s largest in-house engineering staff and a worldwide network of trained, equipped local representatives.

    By QED Environmental Systems, Inc. - A Graco Company based in Dexter, MICHIGAN (USA).

  • Measurement solution for VOC emissions monitoring

    Protea has used our VOC gas analysers in many projects requiring the monitoring of complex mixes of VOCs. In the chemical and pharmaceutical industry, VOC abatement plants such as scrubbers and carbon-bed systems are typical installations where the use of Protea analysers and our VOC analysis expertise have proved valuable to plant operators. They prove a very powerful and flexible tool in both process gas measurements and VOC emissions monitoring. In the laboratory, Protea can deliver instruments with all the chemometric software and support to enable users to measure hundreds of gases.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Machine condition monitoring for metals processing

    Overview

    Metals processing industries employ large, critical assets, the reliability of which is absolutely essential to their business model. An undetected failure of a piece of processing equipment such as a rolling mill gearbox, or a 1000 ton extruder press not only involves the cost of equipment repair and line downtime, but the product quality may be severely impacted. Today more than ever, there is also less redundancy. Oil analysis is a critical aspect of a reliability based maintenance program, and for many large slow speed systems, it is the first line of protection. Spectro’s oil analysis solutions are designed to monitor this critical oil lubricated machinery, and provide the asset owners with timely information for reliability decision support.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Online monitoring solutions for the mining industry

    As a primary industry, the mining industry faces the needs for optimizing the management of its resources. Exploration and excavation activities should be as efficient as possible. Companies also aim to maintain water resources while at the same time controlling the environmental impact of their activities. As pioneers in exotic mining analytics, AppliTek can help you with a selection of application-oriented analyzers, from portable XRF systems to on-line analyzers for water and process applications.

    By AppliTek NV based in Nazareth, BELGIUM.

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