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process monitoring solution Applications

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    Monitoring solutions for the process monitoring

    Maintain specification in your process stream or bench top setup with a Cerex process analyzer. Cerex UV3000 F Series analyzers accurately detect gases from ppb level to percent level concentrations via a fiber coupled probe for precise control of a process stream. The F series are also well suited to fiber couple to a custom cell for laboratory analysis, and feature user programmable alarm levels to control process functions or give warning when a process filter needs replacement. Cerex analyzers are also available customized to customer specification.

    By Cerex Monitoring Solutions, LLC. based in Atlanta, GEORGIA (US) (USA).

  • Environmental monitoring solution for mineral processing

    Measurement of particulates, SO2, NOX, CO, hydrocarbons and greenhouse gas emissions from the mineral process industries requires careful selection of instrumentation. Ecotech offers a complete monitoring solution tailored to this industry.

    By Ecotech Pty Ltd based in Knoxfield, AUSTRALIA.

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    Process instrumentation and analytics solutions for environmental monitoring industry

    From monitoring impurities in vents, stacks, air or water to point source or area monitoring, automatic and on-line measurement is an important tool. This type of measurement will detect, quantify and assist in reducing emissions. Siemens analytical products are utilized for many of these measurements.

    By Siemens Industry, Inc. - Process Analytics based in Houston, TEXAS (USA).

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    Process monitoring solutions for O2 oxygen monitoring

    OPSIS EEx Zone 1 and 2 certified monitoring equipment meets the demands for monitoring in harsh areas with a high amount of corrosive gaseous compounds. OPSIS offers two monitoring solutions, TDL (Tuneable Laser Diode) technology with ER060L-EEx emitter and receiver set, for harsh installations, and OPSIS O2000 oxygen monitor. The most suitable technique is used for the application at hand.

    By Opsis AB based in Furulund, SWEDEN.

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    Process monitoring solutions for NH3 truck engine monitoring

    A new EC regulation states that  diesel engines need to have active cleaning with urea injection in order to reduce NOx emissions. In order to control the urea dosage, a reliable measurement system is required. OPSIS LD500 laser diode gas analyser for monitoring ammonia (NH3), has been tested and approved by German TÜV, in accordance with the EURO VI standard.

    By Opsis AB based in Furulund, SWEDEN.

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    High quality gas sensor solutions for process control

    Gas monitors controlling heat treatment of metals. Endothermic gas is a mixture of carbon monoxide, carbon dioxide, methane and other gases that is required for hardening or carburising of steel. By carefully controlling the amounts of each gas and the temperature in the treatment furnace, the steel surface can be hardened to provide long lasting components such as gears and tools.

    By Edinburgh Instruments Ltd based in Livingston, UNITED KINGDOM.

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    Monitoring solutions for the flow monitoring areas

    Many large combustion plants are now required to monitor mass emissions of major pollutants and to do so requires an accurate measurement of stack gas velocity. The VCEM 5100 is certified to EN 15267 part 3 QAL 1 for all industrial processes including waste incineration. It has several key advantages, firstly the sensors optics are not in contact with the hot and dusty environment, the VCEM 5100 can monitor gases at temperatures exceeding 10000C and the analyser requires minimal maintenance. The VCEM 5100 can be used in extremely dust environments such as SCR’s when dust loadings exceed 10g/m3. The VCEM 5100 is in full compliance with EN/ISO 16911 part 2.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Monitoring solutions for the dust monitors areas

    For large combustion plants and power plants we offer the DCEM 2100 particulate monitor. This monitor is certified to EN 15267 part 3 QAL 1 for all industrial processes including waste incineration. It offers outputs in Transmission, Opacity and mg/m3 (when calibrated against a Standard Reference Method). The DCEM 2100 offers real-time zero and span calibration and an efficient air purge system to prevent optical contamination.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Monitoring solutions for the De-NOx plants

    In recent years the number of Selective Catalytic Reduction (SCR) and Selective Non-Catalytic Reduction (SNCR) plants for De-NOx have increased significantly. Continuous analysis of NOx prior to the de-NOx plant is often required to measure the concentration generated by the combustion process. This may be required to provide feed-forward to the Ammonia/Urea injection system and also to allow the effectiveness of the reduction process to be assessed. Continuous analysis of NOx post-reduction is required to allow the effectiveness of the reduction process to be assessed. It may also be beneficial to monitor NH3 slippage at this stage by calculating from the pre and post NOx levels if excess Ammonia/Urea is being applied.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Monitoring solutions for the dust collectors

    Most industrial processes have dust collectors of some form or other, the most popular being filter bag houses. Very few of these are covered by regulation other than to have a broken bag detector to prevent nuisance dusts escaping and creating a local nuisance. The CODEL StakGard is a low cost Tribo-electric monitor that directly measures mass particulate concentration by sensing the
    frictional charge created when particles collide with a conductor. The advanced electronics of the StakGard detect this signal and present it to the operator via a unique modulating LED display.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

  • Laser detection solutions for water-quality monitoring

    The technology of Spectral Fluorescence Signatures (SFS) is a very sensitive and selective tool to monitor many industrial processes on site and in real-time. The SFS analyzer series – SFS-Scanner and Instant Screener spectrofluorometers - are capable of detecting target substances even in complex mixtures without any pre-treatment of the samples.

    By Laser Diagnostic Instruments AS based in Tallinn, ESTONIA.

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    Monitoring solutions for the gas analysers areas

    Most large coal fired power plants and combustion processes are required to monitor CO, NO and NO2 (NOx), SO2 and possibly CO2; in addition the analyser has to be normalised to Standard conditions. For this application CODEL offers the five channel GCEM 40 series which uses Infrared absorption to measure these gases plus moisture, pressure and temperature.  The analyser can be configured for single channel operation to monitor any of these gases plus CH4 and HCl.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Process instrumentation and analytics solutions for metals industry

    Continuous monitoring of HF concentration in aluminum smelters is a key issue for optimization of aluminum production.  Continuous gas analyzers support the steel industry by helping facilities optimize processes and reduce expenses.

    By Siemens Industry, Inc. - Process Analytics based in Houston, TEXAS (USA).

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    Machine condition monitoring for metals processing

    Overview

    Metals processing industries employ large, critical assets, the reliability of which is absolutely essential to their business model. An undetected failure of a piece of processing equipment such as a rolling mill gearbox, or a 1000 ton extruder press not only involves the cost of equipment repair and line downtime, but the product quality may be severely impacted. Today more than ever, there is also less redundancy. Oil analysis is a critical aspect of a reliability based maintenance program, and for many large slow speed systems, it is the first line of protection. Spectro’s oil analysis solutions are designed to monitor this critical oil lubricated machinery, and provide the asset owners with timely information for reliability decision support.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

  • Measurement solution for organic vapour speciation

    Protea has deployed FTIR gas analysers in many projects requiring the monitoring of complex mixes of VOCs. In the chemical and pharmaceutical industry, scrubbers and carbon-bed abatement plants are typical installations where the use of Protea FTIR analysers and our chemometric expertise have proved valuable to plant operators. They prove an invaluable tool in process measurements and emissions monitoring. In the laboratory, Protea can deliver instruments with all the chemometric software and support to enable users to measure hundreds of gases.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Measurement solution for VOC emissions monitoring

    Protea has used our VOC gas analysers in many projects requiring the monitoring of complex mixes of VOCs. In the chemical and pharmaceutical industry, VOC abatement plants such as scrubbers and carbon-bed systems are typical installations where the use of Protea analysers and our VOC analysis expertise have proved valuable to plant operators. They prove a very powerful and flexible tool in both process gas measurements and VOC emissions monitoring. In the laboratory, Protea can deliver instruments with all the chemometric software and support to enable users to measure hundreds of gases.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • System Integration Noise Solutions

    Environmental noise monitors that connect directly to process measurement and control systems. Many industrial plants have a variety of process sensors strategically placed around their site so that safety, environmental impact and efficiency can be monitored and managed, in real time, from one or more control rooms.

    By Cirrus Environmental based in Peterborough, UNITED KINGDOM.

  • Measurement solution for acrylates speciation

    A customer had a requirement for continuous Ethyl Acrylate monitoring. The process operations emit multiple Acrylate species, all at low concentrations, but only Ethyl Acrylate being reportable to the EA under the terms of the IPC permit. A 204M FTIR analyser was deployed and a chemometric model was built specifically to target Acrylates, with the purpose of separating and accurately quantify the target Ethyl Acrylate species.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Noise monitoring solutions for material testing

    With today`s growing focus on noise control issues and the emergence of sound quality as an important aspect of product design, acoustic material testing is becoming increasingly relevant to engineers, designers and manufacturers from a broad range of industries. Acoustic material testing is the process by which the acoustic characteristics of materials are determined in terms of absorption, reflection, impedance, and admittance, including transmission loss.

  • Industrial solutions for ultrapure water monitoring

    Problem: Trace contamination in ultrapure water (UPW) can have detrimental effects on a manufacturing process in Semiconductor, Power Generation and Pharmaceutical industries. Onsite treatment is conducted to further remove trace impurities from source water.

    By Real Tech Inc. based in Whitby, ONTARIO (CANADA).

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