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process monitoring system Applications

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    Gas monitoring instruments and systems for DeNOx process control

    In most combustion process atmospheric nitrogen reacts with oxygen in high temperature conditions to produce nitrogen oxides (NOx). Total NOx production is the sum of nitrogen monoxide NO and nitrogen dioxide NO2. The emissions of these gases are controlled through setting of emission limit values (ELVs) for power plants.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Gas monitoring instruments and systems for nitric acid process

    Modern production method of nitric acid production may lead to generation of several different gaseous emission components, such as nitrogen oxides (NOx), ammonia NH3 and nitrous oxide N2O. Nitrogen monoxide is an intermediate gaseous product in manufacturing of nitric acid HNO3. NO is formed in a catalytic reaction between ammonia and molecular oxygen O2. But undesirable side reactions may result in formation of nitrogen dioxide NO2 and nitrous oxide N2O. The NO and NO2 emissions can be reduced by use of...

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Gas monitoring instruments and systems for process NOx measurement

    Nitric acid HNO3 is an important intermediate reagent for production of several important end products, such as fertilizers, explosives, dyestuffs/pigments, pesticides, pharmaceuticals, photographic materials, plastics, and synthetic fibers. At nitric acid manufacturing plants, the Gasmet™ FTIR Gas Analyzer can be used to measure several gaseous components from the process stream for purposes of process control. A single system can be used to measure the high levels of nitrogen monoxide NO and nitrogen...

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Process monitoring solutions for NH3 truck engine monitoring

    A new EC regulation states that  diesel engines need to have active cleaning with urea injection in order to reduce NOx emissions. In order to control the urea dosage, a reliable measurement system is required. OPSIS LD500 laser diode gas analyser for monitoring ammonia (NH3), has been tested and approved by German TÜV, in accordance with the EURO VI standard.

    By Opsis AB based in Furulund, SWEDEN.

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    Machine condition monitoring for metals processing

    Overview

    Metals processing industries employ large, critical assets, the reliability of which is absolutely essential to their business model. An undetected failure of a piece of processing equipment such as a rolling mill gearbox, or a 1000 ton extruder press not only involves the cost of equipment repair and line downtime, but the product quality may be severely impacted. Today more than ever, there is also less redundancy. Oil analysis is a critical aspect of a reliability based...

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Laboratory Weighing - Statistical Process and Quality Control

    Systematic monitoring and control of your filling and production processes helps you maintain process compliance while minimizing loss of product through overfilling. Our stand-alone or integrated systems give you all the statistical data you need to understand, document, and control your profitability – fulfilling even the most stringent regulatory requirements.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Gas monitoring instruments and systems for print factories

    Typical modern printing processes utilize solvent-based dyes. The evaporation of the dye solvents into the ambient air during the printing process may expose the workers to various chemicals. Depending on the type of solvents in case, the solvents have different long term exposure limits, which should be obeyed. Component specific measurements are necessary to protect the workers from exposure while avoiding unnecessary interruptions to the printing process from false alarms.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Gas monitoring instruments and systems for fumigation

    Sea cargo containers and wooden packing materials are fumigated to control the spreading of pest animals and micro-organisms. Fumigant gases are toxic and measurements are carried out as a health and safety precaution. Measurements are required by e.g. customs inspectors prior to opening containers, making the shipping companies responsible for carrying out measurements. Products shipped in containers may release VOCs from e.g. solvents and glues used in manufacturing process. The concentrations of vapors may...

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Stack emissions monitoring

    Monitoring stack emissions is a fundamental requirement for most industrial processes. Our gas analysers, dust monitors and flow monitors are designed for a wide range of applications and can operate as a fully integrated system or as stand alone instruments.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Monitoring solutions for the dust monitors areas

    For large combustion plants and power plants we offer the DCEM 2100 particulate monitor. This monitor is certified to EN 15267 part 3 QAL 1 for all industrial processes including waste incineration. It offers outputs in Transmission, Opacity and mg/m3 (when calibrated against a Standard Reference Method). The 

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Hydrological and Environmental Monitoring Systems for Soil Monitoring Industy

    Over the past few decades, soil monitoring has become increasingly important. Environmental factors such as climate change, dwindling water resources, and threatened habitats are driving the need to monitor the environment and implement better policies to protect it. Many natural processes in the environment are driven by or in some ways related to soil hydrological processes. Monitoring soil moisture conditions provides important information for the protection of, and in the understanding of local and...

    By Stevens Water Monitoring Systems, Inc. based in Portland, OREGON (USA).

  • Gas analysis & monitoring systems for semiconductor

    The Cleanroom is a combined laboratory chemical, mechanical and / or electronic whose main characteristic is the presence of very pure air, that is a very low content of fine dust in suspension. In the process of semiconductor production, the airborne particles (micro-powder) go to irreparably damage the micro-photoetched that form the chip, creating an electronic circuit defective, and then discarded. This process has forced the improvement of industrial production environments, removing particles from the...

    By ETG Risorse e Tecnologia S.r.l. based in Montiglio, ITALY.

  • Environmental Monitoring

    Environmental monitoring is becoming more important every day in local, national and international policies, showing the environmental awareness demanded by society.

    This fact gives rise to an increase in the amount of legislation that obliges companies to law enforcement. Thus, the necessity of making more pollutants controls means high analysis expenses to the companies, which need to subcontract this service.

    Although applications in this area advance, there is still a clear demand to get new...

    By MicruX Technologies based in Oviedo, SPAIN.

  • System Integration Noise Solutions

    Environmental noise monitors that connect directly to process measurement and control systems. Many industrial plants have a variety of process sensors strategically placed around their site so that safety, environmental impact and efficiency can be monitored and managed, in real time, from one or more control rooms.

    By Cirrus Environmental based in Peterborough, UNITED KINGDOM.

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    Gas monitoring instruments and systems for semiconductor manufacturing

    In the semiconductor manufacturing industry, various perfluorinated compounds (PFCs) are used. The emissions of the PFC compounds into the ambient air are reduced by scrubbing of the exhaust gases from the process. In this process, the Gasmet™ FTIR Gas Analyzers can be used to measure the emissions into the atmosphere and also monitor the efficiency of the scrubbers. Typically monitored PFCs in the exhaust gas include carbon tetrafluoride CF4, trifluoromethane CHF3, and hexafluoroethane C2F6.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Gas analysis & monitoring systems for leak searching

    Many chemical compounds and gas are invisible to the naked eye. But there are many companies that make intensive use both during and after the production process. The manner and frequency with which companies are required to monitor, document, report and rectify any escape of volatile gaseous compounds are established by regulations extremely rigid. The technology most widely used is the “Imaging Camera” or “sniffer technology.” “When we look for gas leaks, check all systems in...

    By ETG Risorse e Tecnologia S.r.l. based in Montiglio, ITALY.

  • Process monitoring and controlling for wastewater treatment industry

    Automation can save money, optimise a process and give warning of potential breeches of discharge consent. However, instrument selection is fundamentally important if a control system is to function efficiently. The measurement device must accurately and quickly respond to process variations and it must be reliable in operation if the control system is to function as intended. Designed properly, energy and chemical use can be significantly reduced, saving money and ultimately improving effluent quality.

    By Pollution & Process Monitoring Ltd based in Sevenoaks, UNITED KINGDOM.

  • Water measurement systems & sensors for water quality monitoring

    Effective water quality monitoring is the key to environmental protection of watercourses and for reliable process control and wastewater treatment.  Discharge consents under EPR regulations dictate that water quality monitoring is undertaken to ensure that consented parameters are below the consented concentrations.  Traditionally this has been done using water quality sampling methods but increasingly automatic water quality measurement sensors linked to real-time telemetry is seen as the most...

    By Isodaq Technology - Hydro-Logic Group based in Bromyard, UNITED KINGDOM.

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    Monitoring solutions for the De-NOx plants

    In recent years the number of Selective Catalytic Reduction (SCR) and Selective Non-Catalytic Reduction (SNCR) plants for De-NOx have increased significantly. Continuous analysis of NOx prior to the de-NOx plant is often required to measure the concentration generated by the combustion process. This may be required to provide feed-forward to the Ammonia/Urea injection system and also to allow the effectiveness of the reduction process to be assessed. Continuous analysis of NOx post-reduction is required to...

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

  • Gas analysis & monitoring systems for medical imaging

    The molecules can be deliberately labeled with stable isotopes, in one or more positions, and since they are minimally discriminated in metabolic processes, may be used as a tracer in chemical and biological studies.

    By ETG Risorse e Tecnologia S.r.l. based in Montiglio, ITALY.

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