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process monitoring technology Applications

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    Aerosol and particle technology for process control industry

    In order to ensure that an industrial process can be controlled or even improved and optimized continually an analysis of the current situation in real time is necessary. Process data like temperature, pressure but also particle concentration and size distribution of a material flow can supply valuable information and be used for the regulation or the improvement of a process.

    By Palas GmbH based in Karlsruhe, GERMANY.

  • Environmental Monitoring

    Environmental monitoring is becoming more important every day in local, national and international policies, showing the environmental awareness demanded by society.

    This fact gives rise to an increase in the amount of legislation that obliges companies to law enforcement. Thus, the necessity of making more pollutants controls means high analysis expenses to the companies, which need to subcontract this service.

    Although applications in this area advance, there is still a clear demand to get new portable and versatile analysis systems for many different application fields such as pollution in environmental or waste waters, monitoring nutrients in agricultural or horticultural water as well as general process control in chemistry industry. Because of the number of enviromental analysis required, there is a need for screening and monitoring measurements of these compounds at contaminated areas.

    Traditional monitoring techniques are typically based on laboratory analysis of field-collected samples that require considerable effort and expense, and the sample may change before analysis. Moreover, the equipment currently available is too large and expensive and it cannot be made portable.Alternatively, microfluidic and electrochemical sensor technologies can contribute to the development of new portable monitoring systems, complementing standard analytical methods for different environmental monitoring applications.In this way, the decentralization and integration of all those typical analyses is the paramount importance in order to reduce cost, simplify the analytical process and make more accessible these technologies to end-users. The development of portable, robust, and accurate Lab-on-a-Chip systems to monitor priority compounds such as contaminants, explosives, chemical warfare agents, inorganic and organic ions is a demand of modern society. Portability allows analyses to be carried out outside of the laboratory, minimizing the risk of contaminating the sample and leading to a faster response time at a lower cost.

    Thus, MicruX solutions and technologies open the gate to develop portable and esay-handly Lab-on-a-Chip devices in order to improve pollutants in-situ analysis in a very economic and efficient way.

    By MicruX Technologies based in Oviedo, SPAIN.

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    AutoChem - Process Analytical Technology (PAT)/Quality by Design (QbD)

    Process Analytical Technology (PAT) has been implemented for years, particularly by the chemical industry for the control of chemical processes. More recently, PAT has become a cornerstone of the US Food and Drug Administration’s (US FDA) Quality by Design (QbD) initiative for both the design and control of quality processes. For this reason, the pharmaceutical industry is also active in utilizing PAT tools. PAT tools can be implemented in both the lab and the plant, with laboratory PAT focused more on the design of a quality process and with plant PAT focused on the monitoring and control of the process.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

  • Thin-film Measurement Technology for Measurement and Control Industry

    Measurement and control is an essential element in determining the effectiveness of products in the Process Control industry. A wide variety of applications are met in this industry by IST’s diverse family of temperature sensors. Additional process control applications are met by unique humidity and flow sensor products offered by IST.

    By Innovative Sensor Technology (IST) based in Las Vegas, NEVADA (USA).

  • Laser detection solutions for water-quality monitoring

    The technology of Spectral Fluorescence Signatures (SFS) is a very sensitive and selective tool to monitor many industrial processes on site and in real-time. The SFS analyzer series – SFS-Scanner and Instant Screener spectrofluorometers - are capable of detecting target substances even in complex mixtures without any pre-treatment of the samples.

    By Laser Diagnostic Instruments AS based in Tallinn, ESTONIA.

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    Process Control for the Pharmaceutical Industry

    Current pharmaceutical manufacturing practices would be impossible without the benefits of Process Analytical Technology (PAT) which became a framework for bottom line process understanding. The cornerstones of the PAT approach —multivariate data acquisition, process/endpoint monitoring and process analytical chemistry— are included in the AppliTek philosophy for pharmaceutical applications. Understanding and enhancing the process by our analytical solutions is our goal and, above all, your success.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Process Control for the Petrochemical Chemical Industry

    Most chemical products as we know today are composed of a few hundreds of basic chemicals, extracted mostly from crude oil and natural gas. Instrumentation, analyzer systems and process optimization are not new to the operation of all chemical and petrochemical processes.

    However, tightening regulations, competition pressure and increasing raw materials cost urges the industry to go deeper into process control technology. As a single-source supplier of the (petro)chemical industry since many years, AppliTek has supplied them many analyzer systems for monitoring chemical parameters in all sorts of applications, from the actual production step to peripheral treatment processes. Our application people and engineering department understand your needs and translate them into real solutions.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Gas analysis & monitoring system for leak searching

    Many chemical compounds and gas are invisible to the naked eye. But there are many companies that make intensive use both during and after the production process. The manner and frequency with which companies are required to monitor, document, report and rectify any escape of volatile gaseous compounds are established by regulations extremely rigid. The technology most widely used is the “Imaging Camera” or “sniffer technology.” “When we look for gas leaks, check all systems in places that may or may not have been previously identified. These controls are carried out regularly and are very important after a shutdown.

    By ETG Risorse e Tecnologia based in Montiglio, ITALY.

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    Online Monitoring for the Food & Beverage Industry

    Several on-line monitoring technologies such as non-destructive types have become increasingly important due to the increasing automation and the incorporation of new and more efficient processes in the food industry. Food quality and safety of food are the main points of interest. AppliTek builds and supplies the necessary analytical tools that will allow for a high throughput and a short response time to increase process efficiency and reduce waste, with seamless integration in the existing infrastructure.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Radiation Monitoring for Nuclear Power

    The nuclear industry, including power plants, research centers and fuel cycle specialists are obliged by law to protect their staff, local populations, the environment and the processes they employ. With this in mind, Saphymo has developed a full range of dedicated products and systems, and plays a major role in radiation protection and ionizing radiation monitoring in both France and on an international scale. Saphymo constantly strives to satisfy safety requirements to the full, reinforce its technological know-how in the management of complex systems and anticipate customer needs, and offers adapted solutions in the fields of operational dosimetry, Radiation Monitoring Systems, contamination control, access control, environmental protection and survey meters. Saphymo also offers a broad panel of services intended to maintain its products in operational condition.

    By Saphymo based in Montigny Le Bretonneux, FRANCE.

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    Measurement solution for HF emissions from brickworks

    Brick kilns, as well as other plants such as ceramics manufacturers and fertiliser producers, are a major producer of hydrogen fluoride (HF) emissions. HF is highly reactive gas and seriously damaging to human health, so has strict emissions limits imposed by legislation. In addition to the effects to humans, emissions have been found to damage crops and fruit trees, as well as the general environment. The brick industry strives to reduce the amount of HF emissions and numerous projects have been carried out into the research and development of proposed process modifications that introduce ways to reduce hydrogen fluoride emissions via the latest technology such as filters and scrubbers.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Biogas Monitoring for the Renewable Energy Industry

    AppliTek`s solutions in this field concentrate on the process efficiency of anaerobic digesters. Many existing digesters give unnecessary problems, which arise due to inadequacies in the process or process control system. AppliTek has developed a unique instrument to measure and control the key processes in the anaerobic fermentation. Compact gas analyzers with proprietary technology can be implemented to check the biogas yield.

    Parameters: Volatile Fatty Acids - Alkalinity - pH - Bicarbonate

    Gas parameters: CH4 - CO2 - O2 - H2S

    By AppliTek NV based in Nazareth, BELGIUM.

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    Gas Detection Solutions for Carbon Fiber Manufacturing Industry

    The carbon fiber manufacturing industry requires a unique process control solution that conventional gas detection technology lacks. Boreal Laser’s line-of-sight laser based gas detection system is the perfect fit for measuring HF in various pan oven applications and stack emissions monitoring . Whether you are looking for gas detection solutions for safety, environmental or process control needs Boreal Laser has you covered.

    By Boreal Laser Inc. based in Edmonton, ALBERTA (CANADA).

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    Product stewardship

    The WERCS software suite provides more than just SDS authoring software. We provide tools, technology and services to improve your business processes and advance product stewardship. Through our regulatory compliance software, organizations gain efficiencies at multiple levels. Our SARA and VOC/HAPs reporting modules help to streamline environmental monitoring requirements. Raw material and new product introductions are streamlined through our chemical approval process module. We execute all facets of SDS management and distribution, including SDS services for suppliers. Our relationship with regulatory content providers ensures you are compliant to global regulations.

    By UL The WERCS based in Latham, NEW YORK (USA).

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    Raman Spectrometry for the Oil & Gas Industry

    Increasing regulations and specifications for fuel quality, compliance and the need to detect calamities as quickly as possible underlined the importance of on-line analyzers. Since more than 10 years AppliTek has acquired a considerable expertise in the advice, design and implementation of on-line analyzers and complete monitoring systems in the oil and gas sectors. These systems are built by specialists with a proven track record in oil processing and refining and know where your expectations lie. A growing portfolio of products and turnkey solutions is your key to higher production efficiency, cost control and finally your competitive advantage.

    New technologies such as Raman spectrometry pave the way to new monitoring systems for quality control and process control.

    By AppliTek NV based in Nazareth, BELGIUM.

  • Gas detection analyzers for wastewater treatment industry

    Regulations prohibit facilities from discharging flammable or explosive wastes from their processes into the wastewater collection system. These wastes are not only a fire and explosion hazard but they can also effect the efficient and effective operation of the treatment facility. PrevEx Flammability analyzers are used to continuously monitor the waste stream for flammable gases and vapors. Their unique design and operating technology make them the ideal analyzers for the harsh conditions found in the sewer environment.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

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