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process plant emissions Applications

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    Continuous emissions monitoring for steel plant

    The nature of steel manufacturing processes places severe limitations on the monitoring methods that can be used. Aggressive environments combined with high levels of particulates and gases make the choice very limited.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for brick plants

    Process control and emissions monitoring in a brick plant is a challenge due to the high concentrations of HF. The HF is generated in the process and gas phase HF can reach 50 mg/m3 or more. To use an extractive system in this environment will demand a lot of maintanence.

    By Opsis AB based in Furulund, SWEDEN.

  • Power Plant & Power Station Emissions Monitoring

    For more than 25 years, coal and biomass fired plants have formed the largest installed user base for Procal CEM systems. Throughout this period, there has been increasing environmental scrutiny and process upgrades, including the near-ubiquitous use of after-treatment systems such as sophisticated FGD and SCR.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

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    Continuous emissions monitoring for sulphuric acid production plants

    The process control of a sulphuric acid plant needs good and reliable detection of gas phase sulphur dioxide (SO2). To measure SO2 is a challenge due to the corrosive environment and high concentration of SO2. Several places in the process needs to be monitored and to transport the sample gas is difficult. A large dynamic range is needed as the SO2 concentration can vary between 15% volume and a few mg/m3. Most systems installed need a lot of maintenance, sometimes as often as every day.

    By Opsis AB based in Furulund, SWEDEN.

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    VOCs Fugitive emissions detection

    An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful petroleum products, such as naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene, etc,. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. The refining process releases a number of different chemicals into the atmosphere mostly Hydrocarbons which cause severe health and safety hazards. Opgal`s EyeCGas Thermal Imager can detect the leaking gases from a distance and help reducing the threats

    By Opgal Optronic Industries Ltd. based in Karmiel, ISRAEL.

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    Emission Control Systems for Recycling and Composting Industry

    The treatment processes in recycling plants generate unpleasant and often harmful dust, which is a health hazard not only for nearby residents, but particularly for the employees. More and more legislation is being passed on dust control requiring such in the form of mobile units or fixed installations. In composting processes, the dust problem is compounded by unpleasant odors, which can be controlled effectively with specialized equipment. The same units are also used in biogas plants or for the removal and disposal of contaminated soil from industrial sites.

    By EmiControls based in Bolzano, ITALY.

  • Measurement solution for VOC emissions monitoring

    Protea has used our VOC gas analysers in many projects requiring the monitoring of complex mixes of VOCs. In the chemical and pharmaceutical industry, VOC abatement plants such as scrubbers and carbon-bed systems are typical installations where the use of Protea analysers and our VOC analysis expertise have proved valuable to plant operators. They prove a very powerful and flexible tool in both process gas measurements and VOC emissions monitoring. In the laboratory, Protea can deliver instruments with all the chemometric software and support to enable users to measure hundreds of gases.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Fugitive emissions monitoring on industrial sites

    The real-time monitoring of odorous gases or more classical pollutants emitted by industrial sites (wastewater treatment plants, refineries, landfills, etc.) appears nowadays as a requirement, in order to optimize the site process and operations, or communicate towards the neighborhoods and local public bodies. While emissions can be measured directly at the source (in the stack, exhaust, etc.), ambient air measurement all around the sites provides a better accuracy and anticipate pollution episodes. This is why Cairpol developed around its Cairsens sensors a concept of smart and autonomous stations: Cairnet. Without any maintenance nor calibration, Cairnet is a completely autonomous system energy-wised, with user friendly and efficient interface, accessible from any internet-connected device.

    By Cairpol based in La Roche Blanche, FRANCE.

  • Measurement solution for HF emissions from brickworks

    Brick kilns, as well as other plants such as ceramics manufacturers and fertiliser producers, are a major producer of hydrogen fluoride (HF) emissions. HF is highly reactive gas and seriously damaging to human health, so has strict emissions limits imposed by legislation. In addition to the effects to humans, emissions have been found to damage crops and fruit trees, as well as the general environment. The brick industry strives to reduce the amount of HF emissions and numerous projects have been carried out into the research and development of proposed process modifications that introduce ways to reduce hydrogen fluoride emissions via the latest technology such as filters and scrubbers.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Continuous emissions monitoring for CO2 capture

    The process control of a CO2 capture plant needs good and reliable detection of gas phase NH3 and CO2. Measuring NH3 is a challenge due to the corrosive environment and high concentrations of NH3. Several places in the process needs to be monitored and to transport the sample is difficult. A large dynamic range is needed as the NH3 concentration can vary between 15% volume and a few mg/m3.

    By Opsis AB based in Furulund, SWEDEN.

  • Continuous emissions monitoring for carbon capture and storage

    The process control of a CO2 capture plant needs good and reliable detection of gas phase NH3. Measuring NH3 is a challenge due to the corrosive environment and high concentrations of NH3. Several places in the process needs to be monitored and to transport the sample is difficult. A large dynamic range is needed as the NH3 concentration can vary between 15% volume and a few mg/m3. 

    By Enviro Technology Services Ltd based in Stroud, UNITED KINGDOM.

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    Gas monitoring instruments and systems for nitric acid process

    Modern production method of nitric acid production may lead to generation of several different gaseous emission components, such as nitrogen oxides (NOx), ammonia NH3 and nitrous oxide N2O. Nitrogen monoxide is an intermediate gaseous product in manufacturing of nitric acid HNO3. NO is formed in a catalytic reaction between ammonia and molecular oxygen O2. But undesirable side reactions may result in formation of nitrogen dioxide NO2 and nitrous oxide N2O. The NO and NO2 emissions can be reduced by use of Selective Catalytic Reduction unit (SCR), which deploys ammonia gas NH3 to limit emissions of NO and NO2. A modern nitric acid plant needs to monitor the emissions of these gases.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Gas monitoring during industrial process

    EM-5 CEMS Coal power plant: Entrance of SCR denitration device, NOx O2 Exit of SCR denitration device: Measure remanet NH3 after reaction and avoid blocking by crystallization, NH3; Calculate denitrification rate with Nox input, NOx O2 Gas-fired power plant: Counting tail gas emission and realtime concentration, NOx O2 SO2 Temperature pressure flow dust

    By HANGZHOU ZETIAN TECHNOLOGY CO., LTD based in Hangzhou, CHINA.

  • Odour measurement on industrial sites like waste water treatment plants (WWTP), landfill, compost plant...

    CairNet is a simple and efficient way to monitor processes and plant surroundings via a wireless communicating network and autonomous (solar panel and battery). CairNet surveys fugitive emissions of toxic gases or odourous gases around waste water treatment plants (WWTP), allowing you to react quickly to gas leaks. CairNet allows the wireless survey of hundreds of measurement points within a 200m radius of the wireless receiver for a much efficient installation cost. Cairpol systems can be used for fugitive emissions and odour measurement on industrial sites like waste water treatment plants (WWTP), landfill, compost plant, along a street or motorway, or in any sensitive area. Read more https://www.environmental-expert.com/products/cairpol-cairnet-autonomous-real-time-pollution-monitoring-network-274828

    By Cairpol based in La Roche Blanche, FRANCE.

  • Air emissions testing for air regulations and compliance consulting

    There are many businesses that release emissions into the air due to their daily processes. Because there are regulations in place to minimize pollution, these businesses need the help of air testing companies to make sure they are in compliance with the regulations. We perform air emissions testing to let your business know whether it falls within the set guidelines, as well as emissions monitoring services to ensure you remain within the regulations. This will keep the environment around your plant healthy and ensure you don’t accrue fines for violations.

    By Custom Stack Analysis, LLC. based in Alliance, OHIO (USA).

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    Air pollution control for the printing, laminating & converting industry

    Achieving cost effective local regulatory compliance in the printing and converting industry requires a complete understanding of both regulatory standards and the printing process. Through experience, Anguil has developed unparalleled expertise in meeting your unique requirements. We understand the effects of water versus solvent-based inks on the line, elimination of odors and toxic fumes from dryers and oven tunnel exhausts, and the capture of fugitive emissions. Over 300 successful printing installations worldwide, in plants just like yours, have shown Anguil to be a Proven Solutions Provider.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Air dedusting for clinker cooler

    e control of clinker fines emissions after the heat exchanger, placed downstream of the clinker cooler is usually a problem for plant managers. The process is characterized by high material abrasiveness, high loads and variable flow rate in normal and maximum conditions.

    The usual dedusting arrangement is achieved through a bag house which is typically associated with high maintenance costs and downtime in production due to frequent filter element replacements.

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

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    Monitoring solutions for the flue gas desulphurisation

    Most large coal fired plants have a flue gas desulphurisation (FGD) plant to lower SO2 levels to below emission limit levels. The CODEL GCEM 40 series is used to monitor SO2 levels after the FGD to ensure they are below required levels and to ensure that the process is not too efficient and using too much sorbent. In addition, many plants monitor pre and post the FGD to ascertain the efficiency of the plant.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Actuators for the power generation

    As well as traditional power stations, applications for Rotork products are found on renewable energy generation such as solar thermal plants and on CO2 emissions reduction processes such as flue gas desulphurisation and carbon capture and storage.

    By Rotork based in Bath, UNITED KINGDOM.

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    Monitoring solutions for the flow monitoring areas

    Many large combustion plants are now required to monitor mass emissions of major pollutants and to do so requires an accurate measurement of stack gas velocity. The VCEM 5100 is certified to EN 15267 part 3 QAL 1 for all industrial processes including waste incineration. It has several key advantages, firstly the sensors optics are not in contact with the hot and dusty environment, the VCEM 5100 can monitor gases at temperatures exceeding 10000C and the analyser requires minimal maintenance. The VCEM 5100 can be used in extremely dust environments such as SCR’s when dust loadings exceed 10g/m3. The VCEM 5100 is in full compliance with EN/ISO 16911 part 2.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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