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process plant emissions Applications

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    Continuous emissions monitoring for brick plants

    Process control and emissions monitoring in a brick plant is a challenge due to the high concentrations of HF. The HF is generated in the process and gas phase HF can reach 50 mg/m3 or more. To use an extractive system in this environment will demand a lot of maintanence.

    By Opsis AB based in Furulund, SWEDEN.

  • Power Plant & Power Station Emissions Monitoring

    For more than 25 years, coal and biomass fired plants have formed the largest installed user base for Procal CEM systems. Throughout this period, there has been increasing environmental scrutiny and process upgrades, including the near-ubiquitous use of after-treatment systems such as sophisticated FGD and SCR.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

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    VOCs Fugitive emissions detection

    An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful petroleum products, such as naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene, etc,. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. The refining process releases a number of different chemicals into the atmosphere mostly Hydrocarbons which cause severe health and safety hazards. Opgal`s EyeCGas Thermal Imager can detect the leaking gases from a distance and help reducing the threats

    By Opgal Optronic Industries Ltd. based in Karmiel, ISRAEL.

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    Measurement solution for VOC emissions monitoring

    Protea has used our VOC gas analysers in many projects requiring the monitoring of complex mixes of VOCs. In the chemical and pharmaceutical industry, VOC abatement plants such as scrubbers and carbon-bed systems are typical installations where the use of Protea analysers and our VOC analysis expertise have proved valuable to plant operators. They prove a very powerful and flexible tool in both process gas measurements and VOC emissions monitoring. In the laboratory, Protea can deliver instruments with all the chemometric software and support to enable users to measure hundreds of gases.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Measurement solution for HF emissions from brickworks

    Brick kilns, as well as other plants such as ceramics manufacturers and fertiliser producers, are a major producer of hydrogen fluoride (HF) emissions. HF is highly reactive gas and seriously damaging to human health, so has strict emissions limits imposed by legislation. In addition to the effects to humans, emissions have been found to damage crops and fruit trees, as well as the general environment. The brick industry strives to reduce the amount of HF emissions and numerous projects have been carried out into the research and development of proposed process modifications that introduce ways to reduce hydrogen fluoride emissions via the latest technology such as filters and scrubbers.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Continuous emissions monitoring for CO2 capture

    The process control of a CO2 capture plant needs good and reliable detection of gas phase NH3 and CO2. Measuring NH3 is a challenge due to the corrosive environment and high concentrations of NH3. Several places in the process needs to be monitored and to transport the sample is difficult. A large dynamic range is needed as the NH3 concentration can vary between 15% volume and a few mg/m3.

    By Opsis AB based in Furulund, SWEDEN.

  • Continuous emissions monitoring for carbon capture and storage

    The process control of a CO2 capture plant needs good and reliable detection of gas phase NH3. Measuring NH3 is a challenge due to the corrosive environment and high concentrations of NH3. Several places in the process needs to be monitored and to transport the sample is difficult. A large dynamic range is needed as the NH3 concentration can vary between 15% volume and a few mg/m3. 

    By Enviro Technology Services plc based in Stroud, UNITED KINGDOM.

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    Gas monitoring instruments and systems for nitric acid process

    Modern production method of nitric acid production may lead to generation of several different gaseous emission components, such as nitrogen oxides (NOx), ammonia NH3 and nitrous oxide N2O. Nitrogen monoxide is an intermediate gaseous product in manufacturing of nitric acid HNO3. NO is formed in a catalytic reaction between ammonia and molecular oxygen O2. But undesirable side reactions may result in formation of nitrogen dioxide NO2 and nitrous oxide N2O. The NO and NO2 emissions can be reduced by use of Selective Catalytic Reduction unit (SCR), which deploys ammonia gas NH3 to limit emissions of NO and NO2. A modern nitric acid plant needs to monitor the emissions of these gases.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Gas monitoring during industrial process

    EM-5 CEMS Coal power plant: Entrance of SCR denitration device, NOx O2 Exit of SCR denitration device: Measure remanet NH3 after reaction and avoid blocking by crystallization, NH3; Calculate denitrification rate with Nox input, NOx O2 Gas-fired power plant: Counting tail gas emission and realtime concentration, NOx O2 SO2 Temperature pressure flow dust

    By HANGZHOU ZETIAN TECHNOLOGY CO., LTD based in Hangzhou, CHINA.

  • Air emissions testing for air regulations and compliance consulting

    There are many businesses that release emissions into the air due to their daily processes. Because there are regulations in place to minimize pollution, these businesses need the help of air testing companies to make sure they are in compliance with the regulations. We perform air emissions testing to let your business know whether it falls within the set guidelines, as well as emissions monitoring services to ensure you remain within the regulations. This will keep the environment around your plant healthy and ensure you don’t accrue fines for violations.

    By Custom Stack Analysis, LLC. based in Alliance, OHIO (USA).

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    Measurement solution for organic vapour speciation

    Protea has deployed FTIR gas analysers in many projects requiring the monitoring of complex mixes of VOCs. In the chemical and pharmaceutical industry, scrubbers and carbon-bed abatement plants are typical installations where the use of Protea FTIR analysers and our chemometric expertise have proved valuable to plant operators. They prove an invaluable tool in process measurements and emissions monitoring. In the laboratory, Protea can deliver instruments with all the chemometric software and support to enable users to measure hundreds of gases.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Air pollution control for the printing, laminating & converting industry

    Achieving cost effective local regulatory compliance in the printing and converting industry requires a complete understanding of both regulatory standards and the printing process. Through experience, Anguil has developed unparalleled expertise in meeting your unique requirements. We understand the effects of water versus solvent-based inks on the line, elimination of odors and toxic fumes from dryers and oven tunnel exhausts, and the capture of fugitive emissions. Over 300 successful printing installations worldwide, in plants just like yours, have shown Anguil to be a Proven Solutions Provider.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Actuators for the power generation

    As well as traditional power stations, applications for Rotork products are found on renewable energy generation such as solar thermal plants and on CO2 emissions reduction processes such as flue gas desulphurisation and carbon capture and storage.

    By Rotork based in Bath, UNITED KINGDOM.

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    Measurement solution for CO2 capture by amine absorption

    The act of capturing and storing CO2 produced from large scale combustion plants such as power stations is becoming more and more favourable and feasible. One of the most common post-combustion CO2 capture methods is by absorption. The absorption plant can be added on to the existing combustion process, with the flue gas first passing through an absorption column where the CO2 reacts with an absorber. Amines of different types are used as the absorber. An amine CO2 capture plant can capture as much as 90% of the CO2 emitted from the power station and so has a real benefit for the environment. Having said this, care needs to be taken to ensure that amine emissions themselves are monitored, managed and prove no extra damage to the environment. Research is on-going to develop new amines or mixtures of amines to reduce emissions. The most common absorber in use in today’s first generation of industrial pilot plants is Monoethanolamine (MEA).

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Air dedusting for clinker cooler

    e control of clinker fines emissions after the heat exchanger, placed downstream of the clinker cooler is usually a problem for plant managers. The process is characterized by high material abrasiveness, high loads and variable flow rate in normal and maximum conditions.

    The usual dedusting arrangement is achieved through a bag house which is typically associated with high maintenance costs and downtime in production due to frequent filter element replacements.

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

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    Gas Detection Solutions for Power Generation Industry

    Boreal possess an array of products for the power generation industry from emissions stack monitoring, boiler room monitoring, chloride leak detection, and ammonia slip in deNOX. Boreal’s products are tailor made for coal fired power plants, natural gas fired, and waste-to-energy. Whether gas detection is used for safety, process, or environmental reasons, Boreal has you covered.

    By Boreal Laser Inc. based in Edmonton, ALBERTA (CANADA).

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    Carbon capture and storage (CCS) applications

    Carbon Capture and Storage (CCS) is an emerging method of reducing greenhouse gas (GHG) emissions of power plants. In a process called ‘scrubbing’, the carbon dioxide emissions can be absorbed into chemical solvents consisting of amines or carbonates. Scrubbing is a well-established method of carbon capture, with virtually every commercial CO2 capture plant in operation using this process. In the process, the first step is the removal of impurities from the flue gas, such as hydrocarbons and oxides of both nitrogen and sulfur (NOx and SOx). Next the purified gas is passed through an absorption column filled with the chemical scrubbing solvent. The solvent reacts with the carbon dioxide and selectively absorbs it from the gas stream. When CO2-rich solvent is heated, the carbon dioxide is released as a nearly pure gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Gravimetric analysis for soil consultancy

    There are many businesses that release emissions into the air due to their daily processes. Because there are regulations in place to minimize pollution, these businesses need the help of air testing companies to make sure they are in compliance with the regulations. We perform air emissions testing to let your business know whether it falls within the set guidelines, as well as emissions monitoring services to ensure you remain within the regulations. This will keep the environment around your plant healthy and ensure you don’t accrue fines for violations.

    By Custom Stack Analysis, LLC. based in Alliance, OHIO (USA).

  • NH3 Monitoring in Air

    NH3 (Ammonia) is a colorless gas with a distinctive pungent smell. Ammonia monitoring is essential in coal-fired power plants, where NH3 is used to reduce NOx emissions. The ammonia consumes all of the NOx, but its high concentration that is needed for these purposes also starts reacting with other things and in the process can clog up filters and cause premature failure of expensive SCR equipment and pre-heaters. Not to mention that these high levels create an irreparable damage to the environment.

    By Unisearch Associates Inc. based in Concord, ONTARIO (CANADA).

  • Secundary air flow measurement for power generation industry

    Secondary Air Flow Overview: The need for accurate, repeatable & reliable combustion air measurements in power generation plants is critical to efficient operation and safety throughout the entire facility and processes. Accurate secondary air flow measurement to the burners is critical for maintaining the proper air to fuel ratio, result­ing in more complete and stable combustion, better performance and lower emissions. Coal-fired power plant applications pose a number of challenges to obtaining these critical flow measurements including large ducts, limited metering runs, poor velocity and temperature profiles, vibration and high temperatures.

    By Kurz Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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