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process water conditioning Applications

  • WASTEWATER TREATMENT WITH WILSA® CONDITIONING

    Value in Municipal Wastewater Treatment WILSA® technology can benefit municipal wastewater treatment by altering the physical properties of water-based slurries entering the separation process to decrease chemicals, drop suspended solids, and allow solids to more readily separate from water. Installation of WILSA® ElectroWave Conditioner upstream of a belt press at a wastewater treatment plant resulted in polymer usage dropping by >50% while achieving much dryer solids .

    By Hudson Industries based in Vienna, OHIO (USA).

  • Traveling Water Screens for Chemical and Processing Plant Industy

    Our chemical and processing plant services include custom traveling water screen design and installation. We are one of the leading traveling water screen suppliers worldwide. Our screen solutions solve debris removal plant inflow sources to deal with solid contaminating material. Varied screen mesh sizes allow for use in varying conditions and applications.

    By International Water Screens based in Bakersfield, CALIFORNIA (USA).

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    RAPID ANALYSIS OF TOTAL MERCURY IN WASTE WATERS AND PROCESS WATERS WITH ELEVATED MERCURY CONTENT USING DIRECT PYROLYSIS TECHNIQUE

    A conventional standard method of total mercury determination in water using atomic absorption spectrometry (AAS) involves preliminary sample digestion that takes from 30 minutes to 8 hours depending on the digestion conditions. The use of a mercury analyzer RA-915M/RA-915+ with Zeeman background correction in combination with PYRO-915+ pyrolysis attachment provides direct determination of mercury in process and waste waters contaminated with mercury without digestion or any other sample preparation stages. The measuring method is based on thermal atomization of mercury from a sample using a PYRO-915+ attachment and its consequent determination by flameless AAS with Zeeman background correction using the RA-915M mercury analyzer. The total time needed for determination of mercury is not longer than 2 minutes. RA-915+/915M is compliant with US EPA 7473 and ASTM D7622 methods.

    By Lumex Instruments Group based in Mission, BRITISH COLUMBIA (CANADA).

  • Industrial water boiler feed water

    Ion exchange is an effective, versatile means of conditioning boiler feedwater. The term “ion exchange` describes the process : as water flows through a bed of ion exchange material, undesirable ions are removed and replaced with less objectionable ones. For example, in softening processes, calcium and magnesium ions(hardness) are exchanged for sodium ions. In dealkalization, the ions contributing to alkalinity(carbonate, bicarbonate, etc.) are removed and replaced with chloride ions.

    By PuriTech Ltd based in Herentals, BELGIUM.

  • Electrodeionization

    The Fractional Electrodeionization (FEDI) process is an advancement of conventional EDI. The patented dual voltage process allows for a higher flexibility and tolerance to inlet water conditions, thus lowering the risk of scaling, and improving the plant& design economics and reliability. By incorporating a two-stage separation process with different voltages the FEDI process is able to: Achieve a higher hardness tolerance by having distinctly different concentrate chambers with separate reject streams and thus reducing the potential of hardness scaling. Optimize power consumption by using higher electrical current only where required. Ensure the best water quality, continuously consistently by removing a major part of the deionization load in the hardness removal zone, while residual ionic impurities are effectively removed in the silica removal zone;, which stays in a polishing mode.

    By QUA Group LLC based in Canonsburg, PENNSYLVANIA (USA).

  • EDI Solutions

    QUA’s FEDI® (Fractional EDI) stacks have superior hardness tolerance compared to the other EDI products on the market. With a dual voltage process this allows for a higher flexibility and tolerance to inlet water conditions, thus lowering the risk of scaling, and improving the plant's design economics and reliability. FEDI stacks are available in three different models which can be applied either for higher hardness tolerance or high water flow rates. MEGA FEDI stacks are ideal for large capacity, high flow systems normally required in heavy industrial projects such as power, petrochemicals, & electronics for high purity water needs. Each stack can handle treated water flow of up to 75 GPM . MEGA FEDI’s unique stackable design minimizes piping, reduces footprint, and makes it simple and easy to install on skids. FEDI-Rx products are specially designed for applications in pharmaceutical, biomedical and laboratory applications where installations require hot water sanitization to meet

    By QUA Group LLC based in Canonsburg, PENNSYLVANIA (USA).

  • FEDI - Electrodeionization

    The Fractional Electrodeionization (FEDI) process is an advancement of conventional EDI. The patented dual voltage process allows for a higher flexibility and tolerance to inlet water conditions, thus lowering the risk of scaling, and improving the plant’s design economics and reliability. By incorporating a two-stage separation process with different voltages the FEDI® process is able to: Achieve a higher hardness tolerance by having distinctly different concentrate chambers with separate reject streams and thus reducing the potential of hardness scaling. Optimize power consumption by using higher electrical current only where required. Ensure the best water quality, continuously & consistently by removing a major part of the deionization load in the ‘hardness removal zone’, while residual ionic impurities are effectively removed in the ‘silica removal zone’, which stays in a polishing mode.

    By QUA Group LLC based in Canonsburg, PENNSYLVANIA (USA).

  • Gas detection analyzers for wastewater treatment industry

    Regulations prohibit facilities from discharging flammable or explosive wastes from their processes into the wastewater collection system. These wastes are not only a fire and explosion hazard but they can also effect the efficient and effective operation of the treatment facility. PrevEx Flammability analyzers are used to continuously monitor the waste stream for flammable gases and vapors. Their unique design and operating technology make them the ideal analyzers for the harsh conditions found in the sewer environment.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • Sulfide Oxidation with Hydrogen Peroxide (H2O2)

    Sulfide Odor Control Sulfide is found throughout the environment as a result of both natural and industrial processes. Most sulfide found in nature was produced biologically (under anaerobic conditions) and occurs as free hydrogen sulfide (H2S) - characterized by its rotten egg odor. We are most likely to encounter biogenic H2S in sour groundwaters, swamps and marshes, natural gas deposits, and sewage collection/treatment systems. Manmade sources of H2S typically occur as a result of natural materials containing sulfur (e.g., coal, gas and oil) being refined into industrial products. For a variety of reasons - aesthetics (odor control), health (toxicity), ecological (oxygen depletion in receiving waters), and economic (corrosion of equipment and infrastructure) - sulfide laden wastewaters must be handled carefully and remediated before they can be released to the environment. Typical discharge limits for sulfide are < 1 mg/L. Sulfide Treatment Alternatives There are dozens of alternatives for treating sulfide laden waters, ranging from simple air stripping (for the low levels present in groundwaters) to elaborate sulfur recovery plants (used to treat several tons per day at refineries and coal burning power plants). There are processes based on biology (using compost filters, scrubbing media, or inhibition/disinfection), chemistry (oxidation, precipitation, absorption, and combination), and physics (adsorption, volatilization, and incineration). Each process occupies a niche which is often defined by the scale and continuity of treatment, whether the sulfide is in solution or is a gas, the concentration of sulfide involved, and the disposition of the sulfide containing medium. However, for reasons relating to convenience and flexibility, chemical oxidation (using hydrogen peroxide) continues to grow in its scope of application. Treatment with Hydrogen Peroxide While other peroxygens such as permonosulfuric (Caro’s) acid, peracetic acid, and persulfates will oxidize sulfide, their use for this application is overkill. Hydrogen peroxide (H2O2) is considerably simpler and more cost-effective. H2O2 may control sulfides in two ways, depending on the application: Prevention - by providing dissolved oxygen which inhibits the septic conditions which lead to biological sulfide formation; and Destruction - by oxidizing sulfide to elemental sulfur or sulfate ion.

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

  • Liquid Rock - Prevening Scale Formation from Ground Water Hardness

    Groundwater is in contact with soil and rock minerals. Significant amounts of the minerals are dissolved in the groundwater. Elevated water hardness is the result of the water interaction and partial dissolution of carbonate minerals. Scale formation is a crystallisation process. Crystals are a highly organised arrangement of molecules. The determining circumstances for a successful crystallisation event include concentration, temperature, pressure and chemical environment. Suitable conditions for the formation of a crystal require numerous factors to coincide. CALSTAT RO-30 provides crystallisation interference at a molecular level :  Excellent results are achieved at low trace quantities of product. Calstat RO-30 dosed at trace levels of 4-10 kg per million litres  Corrosion on steel surfaces is reduced or eliminated  For drinking water production with RO (reverse osmosis) systems, membrane fouling is reduced. The water additive

    By WAT Australia Pty.Ltd. based in West Australia, AUSTRALIA.

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    Water treatment for power plants

    The process of electricity generation from fossil fuels such as coal, oil and natural gas is water-intensive. Between 40-50% of all water abstracted and used in developed countries is used in the generation of electricity. Thus, a reliable, abundant and predictable source of raw water supply to a power plant is a critical factor in site selection. Water supplies are required to provide various process waters for the following essential main purposes such as make-up water, cooling water for steam turbine condensers, and auxiliary plant cooling water.

    The primary application of modern water treatment technology is to maintain the integrity and performance of the power plant. Critical plant applications have water purity or conditioning requirements that must be adhered to for safe, reliable and efficient power generation.

    Experience has shown that integration of water technology treatments with power plant design can be very important in reducing operational problems and component failures 

    At power plant worldwide there are increasing limitations on water availability and environmental restrictions on discharges. This is expected to promote measures for water conservation and to have an increasing influence on water treatment decisions. At power plant, the recycling of internal wastewater streams can extend from the recovery of individual high-quality waste streams, which can be reused either directly or after only limited treatment, through to the development of fully integrated water/wastewater treatment systems for zero liquid discharge. However, the application of reuse schemes requires site-specific assessment, as not all waters may be viable options for recovery.

  • Ortelium for odour complaint management

    Waste water treatment facilities are often situated near residential areas. This means disturbing odours may be too close to home for those living nearby. If complaints are a regular occurrence, you’ll already know the importance of a well-managed procedure to record and manage them. Would you like a robust data base to help you better understand your plant over time and under specific weather conditions? Do you want to review your plant’s processes, identify opportunities for improvement and make fact-based operational decisions? Do you want to make your environmental impact distinguishable from other industrial emissions in your area? Ortelium is your tool. Learn how Ortelium works below.

    By Ortelium based in Kiel, GERMANY.

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    Industrial wastewater solutions for vibratory grinding wastewater

    Using innovative recycling technologies in vibratory grinding processes. Rinse water from vibratory grinding processes ca be contaminated with heavy metals, oils and, depending on the process, even a variety of chemicals. It cannot be discharged into the public sewer system, and usually requires to be disposed of with specialized waste management companies expensivly. But there are alternatives: Vacuum distillation with VACUDEST evaporators is an economical, resource-friendly method for treating this industrial wastewater. It conditions the vibratory grinding wastewater in such a way that it can be reused in the process.

    By H2O GmbH based in Steinen, GERMANY.

  • Industrial Meshes for Polymer Filtration

    The filtration of extruded polymers is a separate application area for SolidWEAVE filter media. The particular requirements of the process_ conditions require customized and continuously optimized manufacturing methods and production processes for the wire mesh filters.

    By GKD - Gebr. Kufferath AG based in Düren, GERMANY.

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    Iron and Steel

    SoniCool™ Evaporative Gas Cooling & Conditioning uses a finely atomized water spray to cool EAF, BOF off-gases from over 2,400°F (1,315°C) to as low as 240°F (115°C), protecting ductwork and downstream air pollution control equipment from high temperature and sparks, while providing rapid cooling for dioxin and furan control. By optimizing humidity levels, SoniCool™ helps electrostatic precipitators. The water spray completely evaporates while cooling gases. There is no free water and no troublesome deposits in ducts, towers or hoppers. Turbotak rugged nozzles are made to the exact requirement, and ideally suited to the harsh conditions in the steel manufacturing process while still producing ultra-fine sprays, with precise control of dropsize and spray coverage.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Hydrological and Environmental Monitoring Systems for Soil Monitoring Industy

    Over the past few decades, soil monitoring has become increasingly important. Environmental factors such as climate change, dwindling water resources, and threatened habitats are driving the need to monitor the environment and implement better policies to protect it. Many natural processes in the environment are driven by or in some ways related to soil hydrological processes. Monitoring soil moisture conditions provides important information for the protection of, and in the understanding of local and regional water resources.

    By Stevens Water Monitoring Systems, Inc. based in Portland, OREGON (USA).

  • Belt filter press

    Belt Filter Press is often applied in wastewater treatment plant sludge dewatering process and it is one of the most cost effective options regardless of the type of sludge feed into the systems. There are several combined processes added into one unit and it involves different applications such as chemical conditioning, gravity drainage and mechanical shearing and compression effect to remove water and dry up the sludge. Today, belt filter presses are widely used and it has become a standard for general wastewater sludge application and thus, learning how to optimize and use it to your advantage is very important.

    By Henan Jincheng Filter Equipment Co., Ltd based in Yuzhou city Henan province, CHINA.

  • Enhanced Biosolids and Bio Sludge Dewatering with Wilsa EWC

    IMPROVED BIOSOLIDS/ BIO SLUDGE DEWATERING WITH WILSA® CONDITIONING The WILSA ElectroWave™ effect can be used to condition polar fluids to alter their physical properties, improving several chemical and physical processes. - Reducing surface tension to improve the ability of water to repel solids - break physical / chemical emulsions - Increasing the contact angle of water - improve coalescing of solid particulate toaccelerate phase separation - Lowering the viscosity of water - reduce friction of flocculated solids dropping through less viscous water - Lower viscosity, reduced surface tension and increased contact angle of water - improve aeration of wastewater Installation of WILSA® ElectroWave Conditioner upstream of a belt press at a wastewater treatment plant resulted in polymer usage dropping by >50% while achieving much dryer solids.

    By Hudson Industries based in Vienna, OHIO (USA).

  • DOCUPAK LLC REDUCES COOLING TOWER CHEMICAL USAGE BY A THIRD

    Docupak LLC, a full service marketing company headquartered in Alabaster, Alabama, has reduced chemical usage by a third and removed all scale from its cooling tower at its plant after installing the patented, award-winning Scalewatcher computerized, electronic water-conditioner from Scalewatcher North America. In addition there are no longer signs of algae growth on the cooling tower louvres. Founded in 1998, Docupak, the operating name of Document and Packaging Brokers Inc., develops and distributes materials for businesses nationwide. In addition to its headquarters in Alabaster, Alabama, the company also operates a further plant in Alexandria, VA and has sales offices in Atlanta, Chicago, Cincinnati, Dallas, Los Angeles, Tampa and Washington, D.C. Aware that health agencies continually draw attention to the risks of limescale and algae in cooling towers and wanting to reduce the use of chemicals in the cooling tower, Plant Manager, Anthony Kinstley decided to install the Scalewatcher electornic water-conditioner through local dealer, Al Chatham of Water Processing and Well Supply in Harpersville, Alabama. An industrial Scalewatcher was installed on to the water-feed line to the building and then a further unit was specifically fitted on to the recirculation line of the cooling tower. “Since using the system the scaling on our cooling tower has been eliminated and we currently use only a third of the original chemicals intended for the water treatment within our system”, said Anthony Kinstley. Many air conditioning and refrigeration plant systems are water-cooled. The heat generated by cooling coils is removed by water, which is passed through a water-cooling tower. These are recirculating systems, which operate at temperatures ideal for bacterial and algae growth, and have plentiful supplies of nutrients. In cooling towers, temperature, water hardness, pH, scale and corrosion are all factors, which increase the chance of biofilms, algae and Legionella colonization. The environmentally friendly Scalewatcher provides a permanent solution to hard water problems without the need of chemicals, salt or maintenance. It works by producing a varying electronically applied force field, induced by a coil wrapped around the outside of the pipework, which keeps the minerals in suspension and thus prevents limescale forming. The water’s increased solubility enables it to dissolve existing scale, which is gradually washed away. “Scalewatcher has proven itself to be highly effective. I would highly recommend this product and service without limitation,” concluded Antony Kinstley. Scalewatcher models are based on continuous research and over 25 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems are capable of treating pipe sizes from one to 120 inches. All Scalewatcher systems come with a full performance guarantee and are shipped throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

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