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process water heating Applications

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    Process water treatment

    Process water covers the wide range of boiler feed water, cooling water for heat exchangers or engine, chemicals dilution, etc. It should typically have a conductivity ranging from 0,1 to 50 uS/cm, with little to no hardness to avoid scaling in heating system. Oxygen and carbon dioxide should be removed to prevent corrosion. Depending on your application, the water quality requirements can vary: Boiler feed water characteristic. Cooling water quality. Tap water or fresh groundwater are the most widely used source of water to produce process water.

    By Lenntech Water Treatment based in Delfgauw, NETHERLANDS.

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    Chemical Water Treatment for boiler water & heating systems

    In nearly all industrial areas steam is needed for different aims e.g. steam for process side, heating purpose or the generation of electricity. To reach the best efficiency of the boiler system an optimal boiler water treatment is essential. Disturbances in boilers caused by deposits, scaling, corrosion, local overheating or carryover into the steam reduce the operating safety and could lead to tremendous economic damages. Kurita delivers innovative technologies to prevent scale and corrosion in the whole boiler system - feed water tank, boiler, steam and condensate system.

    By Kurita based in Tokyo, JAPAN.

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    Chemical Water Treatment for cooling and processing water

    An optimal heat transfer is the most important point in every water cooled process. Scale, corrosion and biofouling negatively affect the heat transfer. Therefore Kurita develops for cooling and process water systems customized solutions, based on the combined treatments of scale & fouling prevention, corrosion inhibition, and biocides.

    By Kurita based in Tokyo, JAPAN.

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    Heat Transfer Equipment for Waste Water Treatment Industry

    For years we are working successfully for environmental protection. Our systems allow to conserve resources through treatment and recovery. For the treatment of wastewater, among other thin film dryers. You can concentrate pastes and sludges, thicken, dry and dehydrate. The good product turnover in the dryer can dry sludge excellent. Process water must often be treated to either be disposed of properly or again recirculate in the process circuit. These combinations of methods are often necessary. In the process of purification solution GIG Karasek thermal processes are the focus. Thin Film Dryer here are the key component.

    By GIG Karasek GmbH based in Gloggnitz, AUSTRIA.

  • Cooling Towers and Process Water System Cleaning Applications Using Hydrogen Peroxide

    The unique properties of hydrogen peroxide (H2O2) make it a good technology for keeping cooling loops, process water loops and heat exchangers clean from fouling that can occur due to various contaminants in the water. Hydrogen peroxide works well in removing organic fouling on surfaces through mechanical means and in specific applications through biocidal mechanisms. Hydrogen peroxide can be used in a shock treatment mode where it is fed based on a timer set-up. It can also be used occasionally at higher concentrations for maintenance cleaning purposes of fouled heat exchangers, cooling water loops and process water loops. Performing an occasional shock cleaning of a heat exchanger with hydrogen peroxide can remove buildup from surfaces and can result in improved heat transfer efficiency. By removing surface fouling, hydrogen peroxide may also improve the efficiency of other biocides such as bleach, bromine and non-oxidizers.

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

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    ADVANCEES - Advanced water treatment equipments for desalination

    Areas that have no or limited surface water or groundwater may choose to desalinate seawater or brackish water to obtain drinking water. Reverse osmosis is the most common method of desalination, Sea Water Reverse Osmosis (SWRO) is a reverse osmosis desalination membrane process that has been commercially used since the early 1970s. Because no heating or phase changes are needed, energy requirements are low in comparison to other processes of desalination, though still much higher than other forms of water supply (including reverse osmosis treatment of wastewater).

    By Advanced Equipment and Services based in Hollywood, FLORIDA (USA).

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    Sialex for the OEMs Application

    Our products are installed on many industrial areas and in the private household.We have also experience with fluids other than water, which will receive more attention in the future. Sialex is a production process employed in the manufacture of a range of fluid treatment devices. The initial product Sialex®Ring is an “After-sales” device. It is added to existing products (water pipes, in front of heat exchangers, water boilers etc.). Our devices are installed after the original device has been installed.

    By Phoenix Ring Manufaktur UG based in Erbach, GERMANY.

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    Filtration solutions for cooling systems

    The installation of AZUD filtration equipments allows the reduction of the total solids in suspension in the water, and: Helps to maintain an optimal efficiency of energy in the heat interchange process. Reduce the accumulation of particles in the components of the cooling systems. Reduce the growing of microorganisms. The higher or lower proliferation of these microorganisms is directly linked to the higher or lower availability of organic nutrients which favour the development of the same. When reducing the total quantity of suspended solids it is improved the efficiency in the application of chemical products to the treatment of water. Decrease the frequency of maintenance labours.

    By Sistema Azud, S.A. based in Alcantarilla, SPAIN.

  • Thickening and dewatering of sludges for water and wastewater industry

    Both economic and ecological demands make maximum dewatering of sludge a most crucial step in the process flow, especially for the pulp and paper industry with their large quantities of sludge to handle. A highest possible dry content of dewatered sludge minimizes weight and volume, hence achieving the following objectives: reduction of transport and disposal cost. high heating value for incineration without additional fuel. With the sludge dewatering systems including both AKSE S disc thickener and AKUPRESS BX screw press BELLMER KUFFERATH Machinery offers plant and equipment able to dewater structured sludges to maximum dry contents.

    By BELLMER KUFFERATH Machinery GmbH based in Düren, GERMANY.

  • REPLACING WATER SOFTENER WITH GREEN SCALEWATCHER WATER CONDITIONER

    Roper’s Restaurant, a cowboy themed restaurant in Albuquerque, New Mexico has replaced its water softener with the computerized, electronic, water-conditioner Scalewatcher from Scalewatcher North America. By installing Scalewatcher, the restaurant has avoided paying the $500 quoted for replacement media for its old water softener and also saved hundreds of dollars a year in salt and water thereby providing Roper’s with a short-term payback on the unit. Roper’s Restaurant, part of Outwest Eateries LLC dba, is located in a hard water area. This necessitated Bryce Chant, owner of Roper’s Restaurant using a water softener to prevent scale formation in the kitchen. “When I was given the price to repair our old water softener, I decided to install the Scalewatcher from Advance Plumbing”, said Bryce Chant of Roper’s Restaurant. We have had great success with it. Even though we had a water softener we still had hard water scale and a white ‘film’ in the dishwasher. Now with Scalewatcher that scale and ‘film’ has disappeared.” The average restaurant consumes 5,800 gallons of water daily, with 50% being used in the kitchen. If not properly treated, hard water can drain a restaurant’s bottom line due to the early renewal of capital equipment such as water heaters, boilers, coffee makers, dishwashers, steamers and other water-fed equipment. Hard water contains calcium carbonate that adheres to heating elements and the internal surfaces causing scale buildup that impairs efficiency. The limescale that deposits on the heating element will, if untreated, reduces efficiency, induces corrosion of the element and ultimately lead to appliance failure. In addition in restaurants, hard water also necessitates the use of additional detergents. In fact, for every additional grain of hard water, detergent use increases by between 2% and 4% per 1,000 gallons of water used. Many restaurants, like Roper’s use a water softener to reduce limescale. However, water softeners use copious amounts of both water and salt, which are expensive to buy and salt is also bulky to store. In addition, in many States now, including Southern California, municipalities and water departments are severely limiting, and in some cases prohibiting, the use of salt-regenerating water softeners due to concern regarding the increased levels of salt in ground water. The award-winning Scalewatcher system not only helps restaurants meet these regulations by minimizing salt usage but also saves money on salt purchase and has the additional benefit of removing scale from water-fed equipment. The environmentally friendly Scalewatcher provides a permanent solution to hard water problems without the need of chemicals, salt or maintenance. It works by producing a varying electronically applied force field, induced by a coil wrapped around the outside of the pipework, which keeps the minerals in suspension and thus prevents limescale forming. The water’s increased solubility enables it to dissolve existing scale, which is gradually washed away. “We are saving money each month because we do not have to purchase salt for the water softener and we are not dumping salt filled water down the drain because there is no brine process with Scalewatcher”, said Bryce Chant. “Living in New Mexico with our drought situation, I hated knowing all that water was being wasted. Scalewatcher is a truly ‘green’ technology that we are happy we have implemented”. Roper’s Restaurant has been so impressed with the Scalewatcher technology that the managers have bought units for their homes and have recommended it to family and friends. Scalewatcher models are based on continuous research and over 20 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems start at $248.00 USD and are capable of treating pipe sizes from one to 120 inches. All Scalewatcher systems come with a full performance guarantee and include free shipping throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

  • Chlorine Dioxide Water Treatment for Reverse Osmosis Membranes Industry

    Biological fouling of reverse osmosis is a common problem leading to reduced efficiency and reduced membrane life. CleanOxide Liquid 75 is pure Chlorine dioxide which is a highly effective biocide ideal for use in reverse osmosis systems. CleanOxide Chlorine Dioxide has all the important regulatory approvals in Australia and overseas to be used in water treatment and food processing. Many strategies have been developed in an effort to control biofouling of Reverse Osmosis membranes including the use of sodium hypochlorite, non-oxidising biocides, heat and pH swings.

    By NW Solutions based in Perth, AUSTRALIA.

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    Water treatment solutions for mining industry

    Robust transport and metering solutions for mining. Our applications are not sensitive to chemicals, dust or heat and also work smoothly underground. Chemicals are always metered correctly and the process runs reliably.

    By ProMinent Group - ProMinent GmbH based in Heidelberg, GERMANY.

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    Water treatment solutions for the industrial industry

    All the industries including pharmaceutical, food&beverage, chemical, textil, paper & pulp, etc. require big quantities of water. The water used in any industrial process as for example heating, cooling or if it is going to be consumed directly in the process like in food & beverage industry should be purified and softened. Our range of pressure vessels can treat these effluents through sand, multimedia or activated carbon filters according to the needs.

    By Poltank S.A.U. based in Sant Jaume de Llierca, SPAIN.

  • Desalination Thermal Multi Stage Flash Technology (MSF)

    Aquatech MSF ( Multi Stage Flash) Desalination technology was developed more than fifty years ago, and were some of the first to install large size MSF equipment plants in Saudi Arabia, a key market in desalination. With our depth of technological expertise and experience in operating plants, we are positioned to offer the best support in design optimization and rehabilitation of existing facilities. Uses low pressure steam as heat source Highly reliable, and simple to operate & maintain Simpler supply water pretreatment Minimum down time so, higher availability factor High purity product water Provides thermal energy efficiency similar to the MED process Operates at a top brine temperature <110 °C to minimize scaling and to prevent corrosion

    By Aquatech International Corporation based in Canonsburg, PENNSYLVANIA (USA).

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    VOC and HAP Abatement

    As is the case for many industrial manufacturing processes, emissions are best destroyed through the use of thermal and catalytic oxidation technologies. Volatile Organic Compounds (VOCs) and Hazardous Air Pollutants (HAPs) are destroyed through the use of high temperature combustion with direct heat recovery. The harmful air pollutants are converted to heat, water vapor and carbon dioxide, creating a destruction efficiency greater than 99%.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Coating and Laminating

    MEGTEC’s experience and application know-how are at your command for tough drying and web handling applications such as slow-drying coatings and materials or thin film coating and laminating. Dryers can be equipped with a wide variety of nozzle configurations ranging from simple slot nozzles to sophisticated Coanda-style air bars and patented air foil systems. A full range of heat sources are available including steam, direct and indirect gas-fired, thermal oil, electric, hot water and IR. In addition, the air handling systems can be integrated into the dryer enclosure or stand-alone for remote installation. When the process requires pollution control systems for solvent-based applications, MEGTEC also offers regenerative thermal oxidizers, solvent recovery, distillation and purification systems. MEGTEC also offers waste heat recovery packages to “close the energy loop” between pollution controls and the process, in order to reduce production costs and increase customer profits

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Wastewater Treatment

    Many industrial and pharmaceutical processes generate wastewater with volatile contaminants that increase the COD and BOD to a point where discharging to municipal wastewater is very costly or not an option. These contaminants can be removed from the water by distillation, substantially lowering the disposal cost, and, in many cases, the removed components can be further purified and reused in the process. MEGTEC offers the following solutions to remove the volatile contaminants and make wastewater suitable for discharge to most municipal wastewater treatment plants: Stripping columns using direct steam or a reboiler Distillation columns using indirect steam heat sources Our technologies have been applied to a range of processes including wastewater treatment from industries such as Pharmaceutical, Semiconductor, Chemical and Petrochemical.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

  • Instrumentation technologies for industrial

    There are many industrial operations that are producing waste water and process water that is at risk of contamination with e.g. lubricating oils or cooling oils. There is also significant use of cooling water at risk of contamination through leaks in heat exchangers and condensers.

    By Advanced Sensors Ltd. - part of PAC L.P. based in Carrickfergus, UNITED KINGDOM.

  • Environmental technology for chilling - crystallisation industry

    For the generation of chilled water (down to 0°C) as well as for diverse crystallisation processes Körting steam jet chilling plants are used. This special chilling technique uses waste heat at a temperature level down to 80°C as motive energy. The first plants with combination of power/heat/chilling coupling are already in operation.

    By Körting Hannover AG based in Hannover, GERMANY.

  • Solution for the produce cooling and icing

    Fresh vegetables and fruits products require ice and/or chilled ice for preservation of quality. Ice and /or chilled water are used at all points in the chain of produce processing – ice is added during harvest process to start removal of the field heat from the product, top icing during processing, and liquid ice injection of boxes prior to shipment to the market, or central processing areas, or the end user. Processing requires continuous temperature control to maintain the best quality and extend the shelf life of the product. The use of ice reduces bacteria or enzyme activity in seafood products, slows decay, and yields a higher quality grade. Ice provides a sanitary means for this preservation.

    By Vogt Ice LLC based in Louisville, KENTUCKY (USA).

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