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process water treatment chemicals Applications

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    Chemical Water Treatment for process chemicals

    Kurita Water Solutions provides oil refineries and petrochemical plants with all the chemical additives used directly in the process, to fight the problems caused by the composition of the crude oil and the intermediate products. In oil refineries and petrochemical plants the goal is to improve efficiency and to optimise the production capacity.

    By Kurita based in Tokyo, JAPAN.

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    Chemical Water Treatment for cooling and processing water

    An optimal heat transfer is the most important point in every water cooled process. Scale, corrosion and biofouling negatively affect the heat transfer. Therefore Kurita develops for cooling and process water systems customized solutions, based on the combined treatments of scale & fouling prevention, corrosion inhibition, and biocides.

    By Kurita based in Tokyo, JAPAN.

  • Water treatment systems for chemical industry

    The effluents that accrue in the cleaning process of silo vehicles and containers for transportation of raw materials for the chemical industry, are highly complex and constantly changing in the composition of wastewater. Flocculation as the prior art of treatment for chemical waste water can not remove many of the completely dissolved invisible substances. Thus, the residual stresses are evident despite high claritv of the `Treated effluent` is often well above the levels witch are applicable for wastewater in domestic environments.

    By Weidner Ireland Ltd based in IRELAND.

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    Process water treatment

    Process water covers the wide range of boiler feed water, cooling water for heat exchangers or engine, chemicals dilution, etc. It should typically have a conductivity ranging from 0,1 to 50 uS/cm, with little to no hardness to avoid scaling in heating system. Oxygen and carbon dioxide should be removed to prevent corrosion. Depending on your application, the water quality requirements can vary: Boiler feed water characteristic. Cooling water quality. Tap water or fresh groundwater are the most widely used source of water to produce process water.

    By Lenntech Water Treatment based in Delft, NETHERLANDS.

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    Water treatment solutions for chemical industry

    Precision with fluids in the chemical industry. ProMinent metering systems guarantee precision in chemical process engineering. They reliably meter even the most difficult of fluids, thus increasing the quality of your products.

    By ProMinent Group - ProMinent GmbH based in Heidelberg, GERMANY.

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    Water treatment chemicals for the automotive industry

    Immense global competition has compelled the automobile industry to optimize processes and improve energy efficiency. Continuous and effective production processes are key factors to meeting these challenges. Kurita is your competent partner for all questions concerning water and waste water management as well as paint detackifying. With more than 60 years of experience, we offer the most technically up-to-date water and process treatment solutions. Our highly qualified engineers will gladly advise you on how to increase plant lifecycle and reduce energy costs.

    By Kurita based in Tokyo, JAPAN.

  • Membrane Filtration for Chemical Industry

    Membrane technology has made major progress in recent years and is nowadays the method of choice for many processes in the chemical industry, wherever substances are to be separated efficiently and gently. A prime example of this is dia-filtration, in which solutes and particles with higher molecular weights are retained while solutes with lower molecular weights are "washed" out of the process fluid.

    By Microdyn-Nadir GmbH based in Wiesbaden, GERMANY.

  • Cyanide Treatment with Hydrogen Peroxide

    Cyanides are used in a number of chemical synthesis and metallurgical processes (as simple salts or cyanide complexes). As a class, cyanides are highly toxic and must be destroyed or removed from wastewaters prior to discharge. The most common method for treating free or simple cyanide is alkaline chlorination. However, chlorination of cyanide results in highly toxic intermediates (e.g., cyanogen chloride) and, if organic material is present, chlorinated VOC’s. These compounds, together with the residual chlorine, create additional environmental problems. Consequently, there is a growing need for alternative, non-chlorine methods for destroying cyanides. Peroxygen compounds such as hydrogen peroxide, peroxymonosulfuric acid (1), and persulfates (1) are effective alternatives to alkaline chlorination for destroying free and complexed cyanides. The choice of peroxygen system depends on the reaction time available, the desired products (cyanate, or CO2 and NH3), the types of cyanides being treated (free, weak acid dissociable, or inert), and the system economics. Treatment with Hydrogen Peroxide While hydrogen peroxide will oxidize free cyanide, it is common to catalyze the reaction with a transition metal such as soluble copper, vanadium, tungsten or silver in concentrations of 5 to 50 mg/L (2).

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

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    Water treatment solutions for metering of solids

    If you need to meter powder and granulates with accuracy, ProMinent systems are the right choice. They always store, transport and process solids reliably and precisely thanks to our exacting quality requirements.

    By ProMinent Group - ProMinent GmbH based in Heidelberg, GERMANY.

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    Water treatment for the pharmaceutical industry

    The pharmaceutical market is at the center of personal care, serving to protect public health and improve the quality and span of life. This global market requires treatment technologies to disinfect, measure, control and filter process water and wastewater generated from production.

  • Process monitoring and controlling for wastewater treatment industry

    Automation can save money, optimise a process and give warning of potential breeches of discharge consent. However, instrument selection is fundamentally important if a control system is to function efficiently. The measurement device must accurately and quickly respond to process variations and it must be reliable in operation if the control system is to function as intended. Designed properly, energy and chemical use can be significantly reduced, saving money and ultimately improving effluent quality.

    By Pollution & Process Monitoring Ltd based in Sevenoaks, UNITED KINGDOM.

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    Water treatment chemicals for the manufacturing industry

    In all industrial sectors, productivity and economic efficiency are the main factors for sustainable success. Reliable and durable production plants together with their cooling, boiler and waste water systems therefore play an important role. For more than 60 years, Kurita has specialized in water and process treatment. Our 5,200 employees work on behalf of our customers worldwide in a variety of industrial fields. Our individual treatment concepts and competent service help ensure the safe and economical operation of their facilities.

    By Kurita based in Tokyo, JAPAN.

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    Water treatment chemicals for the paper industry

    The paper and board industry is in a geographic and structural transition. The industry is addressed by rising legal, economic and ecological demands which require a high level of innovation. As a leading global provider of unique solutions for industries that use water and energy intensively Kurita has a strong commitment to paper. We have a proven expertise in the supply and application of benchmarking products and technologies that support the paper industry in developing innovative products, optimizing processes and in reducing costs, energy, water and waste.

    By Kurita based in Tokyo, JAPAN.

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    Water treatment chemicals for the refinery and petrochemical industry

    Highly complex processes in refinery and petrochemical plants demand the competent handling of operational facilities and products. Water and process treatment also have to meet these requirements in order to ensure plant and system safety. Kurita offers you precisely this security: with decades of experience, we advise and support you in the various fields of application. Take advantage of our know-how and our customer proximity.

    By Kurita based in Tokyo, JAPAN.

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    Water treatment solutions for the chemicals & pharmaceuticals industry

    Water is a critical ingredient in chemical manufacturing operations; consistent and high-quality supplies are needed for a range of purposes including production, material processing, and cooling. Water treatment systems have to often comply to very stringent industry specific qualifications and certifications. A stable and guaranteed water supply is critical and duty stand-by solutions are frequently requested from end-users.

    By Lenntech Water Treatment based in Delft, NETHERLANDS.

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    Chemical Water Treatment for boiler water & heating systems

    In nearly all industrial areas steam is needed for different aims e.g. steam for process side, heating purpose or the generation of electricity. To reach the best efficiency of the boiler system an optimal boiler water treatment is essential. Disturbances in boilers caused by deposits, scaling, corrosion, local overheating or carryover into the steam reduce the operating safety and could lead to tremendous economic damages. Kurita delivers innovative technologies to prevent scale and corrosion in the whole boiler system - feed water tank, boiler, steam and condensate system.

    By Kurita based in Tokyo, JAPAN.

  • Water treatment for food processing

    Most food processing facilities currently use a combination of different chemicals for all surface and machine disinfection. They periodically rotate the use of different sanitizers to prevent the harmful microorganisms from building a resistance to their killing properties. Unfortunately facilities are still experiencing pathogen outbreaks. Chlorine dioxide’s unique killing ability does not allow for the build up of resistance or mutation, and therefore eliminates the need for all of the other chemicals. Chlorine dioxide is effective for use in controlling microbiological growth in flume waters and other food processing water systems such as chill water systems and hydrocoolers.

    By Applied Oxidation LLC based in Chattanooga, TENNESSEE (USA).

  • Wastewater treatment for the chemical and pharmaceutical industry

    The water from pharmaceutical companies can cause big troubles because of the high variability in their manufacturing processes. Depending on the kind of raw materials used, the effluents may even be toxic, hence why the most conflictive effluents have to be separated from the rest and not to be sent to the general treatment.

    By Aguambiente based in La Cistérniga, SPAIN.

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    Water treatment chemicals for the steel and coke industry

    The many production facilities within the steel industry, e.g. the blast furnace, converter, continuous caster, hot and cold strip mills and the coke oven plant require immense quantities of water for the cooling circuits and for gas scrubbing. During the last few years, the majority of steel plants have managed to significantly reduce freshwater usage per ton of steel through water recycling and process optimization. However, the high water quality standards required for the water circuits and regulations for waste water remain unchanged, resulting in an increased demand for professional water treatment.

    By Kurita based in Tokyo, JAPAN.

  • Sulfide Oxidation with Hydrogen Peroxide (H2O2)

    Sulfide Odor Control Sulfide is found throughout the environment as a result of both natural and industrial processes. Most sulfide found in nature was produced biologically (under anaerobic conditions) and occurs as free hydrogen sulfide (H2S) - characterized by its rotten egg odor. We are most likely to encounter biogenic H2S in sour groundwaters, swamps and marshes, natural gas deposits, and sewage collection/treatment systems. Manmade sources of H2S typically occur as a result of natural materials containing sulfur (e.g., coal, gas and oil) being refined into industrial products. For a variety of reasons - aesthetics (odor control), health (toxicity), ecological (oxygen depletion in receiving waters), and economic (corrosion of equipment and infrastructure) - sulfide laden wastewaters must be handled carefully and remediated before they can be released to the environment. Typical discharge limits for sulfide are < 1 mg/L. Sulfide Treatment Alternatives There are dozens of alternatives for treating sulfide laden waters, ranging from simple air stripping (for the low levels present in groundwaters) to elaborate sulfur recovery plants (used to treat several tons per day at refineries and coal burning power plants). There are processes based on biology (using compost filters, scrubbing media, or inhibition/disinfection), chemistry (oxidation, precipitation, absorption, and combination), and physics (adsorption, volatilization, and incineration). Each process occupies a niche which is often defined by the scale and continuity of treatment, whether the sulfide is in solution or is a gas, the concentration of sulfide involved, and the disposition of the sulfide containing medium. However, for reasons relating to convenience and flexibility, chemical oxidation (using hydrogen peroxide) continues to grow in its scope of application. Treatment with Hydrogen Peroxide While other peroxygens such as permonosulfuric (Caro’s) acid, peracetic acid, and persulfates will oxidize sulfide, their use for this application is overkill. Hydrogen peroxide (H2O2) is considerably simpler and more cost-effective. H2O2 may control sulfides in two ways, depending on the application: Prevention - by providing dissolved oxygen which inhibits the septic conditions which lead to biological sulfide formation; and Destruction - by oxidizing sulfide to elemental sulfur or sulfate ion.

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

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