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recovered energy Applications

  • Refuse Derived Fuel (RDF) & Solid Recovered Fuel (SRF)

    A full-scale Gasplasma® plant can make its own RDF from MSW/Commercial Waste. The waste is brought directly into a fuel preparation hall at the front of the building. Inside the fuel preparation hall there is industry standard equipment that can recover glass, metals and hard plastics from the wastes for recycling. The remaining waste is then dried and shredded to make a Refuse Derived Fuel (RDF) for the Gasplasma® energy from waste process. Clients who already produce RDF may not require a fuel preparation hall. APP can design a plant without this facility, accepting the RDF directly from the client. Secondary Recovered Fuel or Solid Recovered Fuel (SRF) is often confused with Refuse Derived Fuel because they are similar in nature. However, SRF is produced to reach a clearly defined standard such as CEN/343 ANAS whereas RDF is not.

    By Advanced Plasma Power (APP) based in Swindon, UNITED KINGDOM.

  • RDF

    RDF (Refuse Derived Fuel) is made from domestic waste which includes biodegradable material as well as plastics, and has a lower calorific value than SRF (Solid Recovered Fuel). RDF (Refuse Derived Fuel) is used in combined heat and power facilities, many of them in Europe where they produce electricity and hot water for communal heating systems in the local area. Compared to landfilling, the lower carbon emissions resulting from RDF manufacture outweigh the emissions associated with transporting the reclaimed fuel. The increasing importance of Waste to Energy/RDF Waste to energy conversion is an increasingly recognised approach to resolving two issues: waste management and sustainable energy. Waste represents an increasingly important fuel source. Using waste as fuel can have important environmental benefits. It can not only provide a safe and cost-effective way of waste disposal but can also help reduce carbon dioxide emissions. https://the-mkgroup.com/portfolio/rdf-manufacture/

    By MK Group based in Galbally, IRELAND.

  • SRF

    SRF Manufacture is an alternative fuel produced by shredding and dehydrating solid waste, typically consisting of combustible components of solid waste, including paper, card, wood, textiles and plastic. It can be produced to a range of specifications to meet customer requirements. Solid Recovered Fuel Manufacture The materials used to produce Solid Recovered Fuel pass through a series of shredders, screens, air classifiers/density separators and magnets. Inert materials, recyclable plastics and metals are extracted from the shredded material, leaving a mix of mainly non-recyclable paper, card, wood, textiles and plastic. Although a small proportion of these materials can be recycled the quality of these materials is compromised once they enter the residual waste stream and recovering energy from these materials is currently the best environmental option. For More information: https://the-mkgroup.com/portfolio/srf-manufacture/

    By MK Group based in Galbally, IRELAND.

  • Biomass Burning

    Superior Boilers can be found burning digester methane gas, hydrogen, tallow (animal fats), biodiesel, sanderdust and recovering heat from biomass systems. In addition, Superior Boiler Works, Inc. has partnered with the biomass experts AESI located in Wichita, KS USA. AESI offers turnkey expertly designed biomass sytems and offers burn tests for a diverse array of materials

    By Superior Boiler Works, Inc. based in Hutchinson, KANSAS (USA).

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    Air pollution control for the energy recovery industry

    Rising fuel and electric costs, along with global warming concerns have changed the way industrial facilities regard energy consumption. Process equipment and air pollution control systems installed several years ago may not reflect the new energy conscious designs available today. We recommend analyzing these systems periodically to determine energy reduction opportunities. Recovering waste heat is one of the easiest and most utilized means of reducing energy demands at industrial facilities.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

  • Waste shredding for the waste-to-energy industry

    With worldwide focus on recovering the maximum waste-to-energy possible, waste processing is an important growth market for stationary shredder technology. Numerous technologies now exist to produce fuels and energy from waste. Incineration is the most common waste-to-energy conversion but to maintain a consistent flow, increase combustion efficiency and reduce costs, it is essential that the waste is pre-shredded.

    By Metso Recycling Equipment based in Duesseldorf, GERMANY.

  • Energy and Fuels from Commercial Waste

    Commercial Waste is similar to Municipal Solid Waste although it tends to have more biodegradable products. Commercial waste is defined as all wastes created by commercial businesses. This can include, but is not necessarily limited to, solid or liquid wastes originating from offices, stores, markets, restaurants, shopping centres and other enterprises. We receive Commercial waste into the Materials Recycling Facility (MRF) at the front end of the Gasplasma® energy from waste plant. Any recyclable materials are recovered and the remainder is dried and shredded to make Refuse Derived Fuel (RDF). The RDF is used as fuel in the Gasplasma® plant to generate clean, renewable power and heat.

    By Advanced Plasma Power (APP) based in Swindon, UNITED KINGDOM.

  • Organic Rankine Cycle for Electricity from Heat Recovery

    Turboden ORC can produce electricity by recovering heat from industrial processes, reciprocating engines and gas turbines. The power of Turboden units generally ranges between 200 kW and 15 MW electric.

    By Turboden srl based in Brescia, ITALY.

  • Energy and Fuels from Municipal Solid Waste (MSW)

    Municipal Solid Waste (MSW), which includes household waste, is the residual waste put into a black bin bag or wheelie bin. MSW contains a mixture of recyclable, organic, inorganic and biodegradable materials. We recover as many recyclable materials as possible before drying and shredding the remainder to make a Refuse Derived Fuel (RDF) for the process. Our energy from waste process, Gasplasma®, transforms the RDF into a clean hydrogen-rich synthesis gas (syngas).

    By Advanced Plasma Power (APP) based in Swindon, UNITED KINGDOM.

  • Energy and Fuels from Auto Shredder Residue (ASR)

    End of life vehicle processing recovers valuable recyclates and removes for recovery all pollutants from automobiles. After this process, the remaining vehicle is shredded for further treatment into smaller parts called Auto Shredder Residue (ASR) sometimes referred to as Auto Shredder Fluff or Car Fluff. ASR contains a mixture of all the different materials that make up the automobile, including metals, plastics, rubbers and textiles. This mixture of materials makes ASR a difficult waste to handle and potentially harmful to the environment. The Gasplasma® energy from waste process breaks down the ASR: Organic materials are transformed into a hydrogen-rich synthesis gas which is used to generate power / Inorganic materials are vitrified to become Plasmarok® /Any remaining ferrous and non-ferrous metals are recovered

    By Advanced Plasma Power (APP) based in Swindon, UNITED KINGDOM.

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    Power Generation

    MEGTEC is actively involved in providing Power Generation solutions for many applications ranging from utilizing process heat recovery systems to utilization with boilers, to recovering and utilizing Ventilation Air Methane (VAM) from coal mines. MEGTEC has developed VAM processing technologies for either abatement only and in combination with energy recovery and utilization. MEGTEC’s proven technologies are destroying methane while generating high quality carbon credits, electricity for coal mines and heating for local communities and facilities.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Air pollution control (APC) equipments for forest industry

    In the forest industry, it becomes increasingly important to improve energy efficiency. EnviBAT specializes in gas/gas heat exchange where heat is recovered from the outgoing gas streams, and mist gas condenser, where large amounts of heat can be recovered from the sulphate pulp mills.

    By Envibat AB based in Skellefteå, SWEDEN.

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    Reliable Shredding Technology for Metal-processing Industry

    Regardless of whether your metal waste comes from the metal-processing industry, automotive industry, electronics industry, waste industry or commercial production, we will always offer you the right shredding system for recycling your valuable resources! Metals are important raw materials for the industry and can be repeatedly returned to the recovered resource cycle with very little loss. The recycling of metals saves valuable raw materials and energy as opposed to the new processing of ores.  Our sturdy rotary shears that have been tried and tested a thousand times over, reliably and efficiently shred light metals such as aluminium, magnesium, Al-Mg alloys, copper or nickel, as well as harder metals such as iron, zirconium, titanium and sheet steel.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

  • Mined Landfill

    Mining landfill is an innovative practice, which is a paradigm shift in waste management, where landfills can be considered storage of feedstock for waste to energy plants such as Gasplasma®. It works by: Extracting buried waste / Recovering valuable recyclates: glass, metals, hard plastics / Returning land for alternative uses / Eliminating greenhouse gas emissions caused by decomposing wastes

    By Advanced Plasma Power (APP) based in Swindon, UNITED KINGDOM.

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    Waste Compaction for the Cardboard & Paper Recycling Industry

    Cardboard is by volume one of the most commonly recovered recyclables. HSM provides balers for use with cardboard in many different scenarios from small volumes, with the aim of creating a tidy, efficient work area is the main aim through to demanding, high volume situations where a baler which can deal easily with throughputs of many bales per hour is required.

    Our new generation of modern balers have been created to use low levels of energy, generate a minimum level of noise and operate without the need for constant supervision.

    HSM has a wide range of balers for use in industrial and manufacturing settings. Many materials including, cardboard, paper, plastic packaging, PET Bottles/other rigid plastics and drinks cans can be successfully baled using one of HSM’s high specification balers.

    By HSM GmbH + Co. KG based in Frickingen, GERMANY.

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    Waste Compaction for the Plastic Packaging Film Industry

    Normal, clear or coloured packaging film is usually made from polyethylene (PE) and is the most widely recycled plastics material. Recovered waste material such as film, bags, sacks and pallet wrap, can all be baled sold on to recycling companies. If you’re unsure which type of plastic waste your business generates, we can help you identify it and recommend the best solution for your needs.

    HSM provides balers for use with plastics in many different scenarios from small volumes, with the aim of creating a tidy, efficient work area is the main aim through to demanding, high volume situations where a baler which can deal easily with throughputs of many bales per hour is required.

    Our new generation of modern balers have been created to use low levels of energy, generate a minimum level of noise and operate without the need for constant supervision.

    By HSM GmbH + Co. KG based in Frickingen, GERMANY.

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    Waste Compaction for the PET & Plastic Bottles Industry

    PET and other rigid plastics are usually made from either PET, high density polyethylene (HDPE), polypropylene (PP) or polystyrene (PS) – the hard, not expanded type. Recovered items such as bottles, pots and containers can all be baled sold on to recycling companies. If you’re unsure which type of plastic waste your business generates, we can help you identify it and recommend the best solution for your needs.

    HSM provides balers for use with plastics in many different scenarios from small volumes, with the aim of creating a tidy, efficient work area is the main aim through to demanding, high volume situations where a baler which can deal easily with throughputs of many bales per hour is required.

    Our new generation of modern balers have been created to use low levels of energy, generate a minimum level of noise and operate without the need for constant supervision.

    By HSM GmbH + Co. KG based in Frickingen, GERMANY.

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