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scale control Applications

  • Variable frequency drive controls AC motors

    Consider integrating a variable frequency drive. It often can optimize energy efficiency by enabling you to match motor speed to the demands of the system. Look for opportunities, for example, to replace throttle valves or dampers used to restrict flow. However, a variable frequency drive may not make sense if the load on the motor is relatively small and constant — because speed changes will occur infrequently and any benefits from varying the speed will be negligible. So, thoroughly assess the system load profile to determine the scale and frequency of required speed changes before deciding about installing a variable frequency drive.

    By Variable Frequency Drives based in NSW, AUSTRALIA.

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    Ultra low pressure drop MFC flow solutions

    Precision mass flow control with industry leading pressure drop of 4.5 psid (310 mBard) up to flows of 500 slpm (nlpm); Accuracy +/- 1.0% of full scale; 316 stainless steel construction; CE Approved

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Chemical Water Treatment for membrane treatments

    Membrane units, in our days are widely used in the water pre-treatment preparation and are becoming one of the most important technologies in the production of high pure water. Nevertheless they often face problems with scaling and fouling and are therefore limited by frequent maintenance, downtime and high costs. Our treatment programs are specifically designed for membrane units like reverse osmosis, ultra- and nanofiltration and enable to remove or preventive control scaling and fouling. Our main target is to run these plants under environmentally friendly and beneficial economic conditions. Special attention is given to an efficient utilization of energy as well as saving precious water. Kurita develops an efficient and effective treatment concept achieving an optimal economic operation and a maximum operational reliability of a plant.

    By Kurita based in Ludwigshafen, GERMANY.

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    Agitation and mixing solutions for bio technology

    The Biotechnology market is ever changing and on the leading edge of technology changes.  New products are continuously under development and agitation and mixing is used throughout the process.   A process may require any or a combination of the following:  blending, solids handling including incorporation/dissolving/suspension, mass transfer, and solids and heat transfer.   The scale for Biotechnology reactors and support units range from a few liters to several cubic meters and from small laboratory units to large scale fermenters.   Biotechnology applications also require vendors who have strong R&D departments and laboratory facilities, polished and aseptic designs, easy drainability and cleanability designs, material validation, quality control programs specific to the project, and are able to meet governing specifications and directives such as FDA, USP, ASME-BPE, and cGMP requirements.

    By National Oilwell Varco based in Dayton, OHIO (USA).

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    Radiation Monitoring for Nuclear Power

    The nuclear industry, including power plants, research centers and fuel cycle specialists are obliged by law to protect their staff, local populations, the environment and the processes they employ. With this in mind, Saphymo has developed a full range of dedicated products and systems, and plays a major role in radiation protection and ionizing radiation monitoring in both France and on an international scale. Saphymo constantly strives to satisfy safety requirements to the full, reinforce its technological know-how in the management of complex systems and anticipate customer needs, and offers adapted solutions in the fields of operational dosimetry, Radiation Monitoring Systems, contamination control, access control, environmental protection and survey meters. Saphymo also offers a broad panel of services intended to maintain its products in operational condition.

    By Saphymo based in Montigny Le Bretonneux, FRANCE.

  • Sulfide Oxidation with Hydrogen Peroxide (H2O2)

    Sulfide Odor Control Sulfide is found throughout the environment as a result of both natural and industrial processes. Most sulfide found in nature was produced biologically (under anaerobic conditions) and occurs as free hydrogen sulfide (H2S) - characterized by its rotten egg odor. We are most likely to encounter biogenic H2S in sour groundwaters, swamps and marshes, natural gas deposits, and sewage collection/treatment systems. Manmade sources of H2S typically occur as a result of natural materials containing sulfur (e.g., coal, gas and oil) being refined into industrial products. For a variety of reasons - aesthetics (odor control), health (toxicity), ecological (oxygen depletion in receiving waters), and economic (corrosion of equipment and infrastructure) - sulfide laden wastewaters must be handled carefully and remediated before they can be released to the environment. Typical discharge limits for sulfide are < 1 mg/L. Sulfide Treatment Alternatives There are dozens of alternatives for treating sulfide laden waters, ranging from simple air stripping (for the low levels present in groundwaters) to elaborate sulfur recovery plants (used to treat several tons per day at refineries and coal burning power plants). There are processes based on biology (using compost filters, scrubbing media, or inhibition/disinfection), chemistry (oxidation, precipitation, absorption, and combination), and physics (adsorption, volatilization, and incineration). Each process occupies a niche which is often defined by the scale and continuity of treatment, whether the sulfide is in solution or is a gas, the concentration of sulfide involved, and the disposition of the sulfide containing medium. However, for reasons relating to convenience and flexibility, chemical oxidation (using hydrogen peroxide) continues to grow in its scope of application. Treatment with Hydrogen Peroxide While other peroxygens such as permonosulfuric (Caro’s) acid, peracetic acid, and persulfates will oxidize sulfide, their use for this application is overkill. Hydrogen peroxide (H2O2) is considerably simpler and more cost-effective. H2O2 may control sulfides in two ways, depending on the application: Prevention - by providing dissolved oxygen which inhibits the septic conditions which lead to biological sulfide formation; and Destruction - by oxidizing sulfide to elemental sulfur or sulfate ion.

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

  • CUSTOMER CONFIRMS LONGEVITY OF SCALEWATCHER ELECTRONIC WATER CONDITIONER

    Scalewatcher North America, manufacturer of the original, patented and award-winning computerized electronic water-conditioner, states in its literature that the device is produced to last at least 20 years and comes with a 10 year warranty. However, no reports have been received on the longevity of the units sold since the company was launched over 20 years ago. Now a customer in Gilroy, California has come forward requesting a new Scalewatcher unit after the device she purchased in 1992 finally stopped working. She purchased the new Scalewatcher from local dealer, Aqua Genesis, and reported that: “ I noticed that the sprinklers are covering more of an area than before. When I squirt water on the black and white tile patio table there are no longer any calcium spots even if I do not dry it off. The tile shower and the clear shower door are easier to wipe down after my shower. The new ScaleWatcher is much better than before. It certainly was time to replace the old one.” The new, innovative, electronic Scalewatcher water conditioner uses proven technology to quickly and effectively dissolve existing limescale and prevent it recurring, returning water systems and water-fed appliances such as kettles, washing machines and dishwashers to their former efficiency. It also removes scale around faucets, sinks, baths, plugholes and shower roses as well as preventing white marks on shower screens and mould on shower curtains. The system requires no plumbing, chemicals or maintenance and is environmentally friendly. In addition scale costs money for householders through additional cleaning products, the early renewal of water–fed equipment and additional costs to heat water. It is estimated that 40% more energy is needed to heat water in a system fouled with ¼ inch of limescale. Commenting Jan de Baat Doelman, President of Scalewatcher North America says: “We have always built Scalewatcher electronic water conditions to last and this latest information confirms the device’s longevity. Scalewatcher will pay for itself in less than three years and then carry on providing homes with a scale free environment many more years to come. ” Scalewatcher models are based on continuous research and over 20 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems start at $248.00 USD and are capable of treating pipe sizes from one to 120 inches. All Scalewatcher systems come with a full performance guarantee and include free shipping throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

  • REPLACING WATER SOFTENER WITH GREEN SCALEWATCHER WATER CONDITIONER

    Roper’s Restaurant, a cowboy themed restaurant in Albuquerque, New Mexico has replaced its water softener with the computerized, electronic, water-conditioner Scalewatcher from Scalewatcher North America. By installing Scalewatcher, the restaurant has avoided paying the $500 quoted for replacement media for its old water softener and also saved hundreds of dollars a year in salt and water thereby providing Roper’s with a short-term payback on the unit. Roper’s Restaurant, part of Outwest Eateries LLC dba, is located in a hard water area. This necessitated Bryce Chant, owner of Roper’s Restaurant using a water softener to prevent scale formation in the kitchen. “When I was given the price to repair our old water softener, I decided to install the Scalewatcher from Advance Plumbing”, said Bryce Chant of Roper’s Restaurant. We have had great success with it. Even though we had a water softener we still had hard water scale and a white ‘film’ in the dishwasher. Now with Scalewatcher that scale and ‘film’ has disappeared.” The average restaurant consumes 5,800 gallons of water daily, with 50% being used in the kitchen. If not properly treated, hard water can drain a restaurant’s bottom line due to the early renewal of capital equipment such as water heaters, boilers, coffee makers, dishwashers, steamers and other water-fed equipment. Hard water contains calcium carbonate that adheres to heating elements and the internal surfaces causing scale buildup that impairs efficiency. The limescale that deposits on the heating element will, if untreated, reduces efficiency, induces corrosion of the element and ultimately lead to appliance failure. In addition in restaurants, hard water also necessitates the use of additional detergents. In fact, for every additional grain of hard water, detergent use increases by between 2% and 4% per 1,000 gallons of water used. Many restaurants, like Roper’s use a water softener to reduce limescale. However, water softeners use copious amounts of both water and salt, which are expensive to buy and salt is also bulky to store. In addition, in many States now, including Southern California, municipalities and water departments are severely limiting, and in some cases prohibiting, the use of salt-regenerating water softeners due to concern regarding the increased levels of salt in ground water. The award-winning Scalewatcher system not only helps restaurants meet these regulations by minimizing salt usage but also saves money on salt purchase and has the additional benefit of removing scale from water-fed equipment. The environmentally friendly Scalewatcher provides a permanent solution to hard water problems without the need of chemicals, salt or maintenance. It works by producing a varying electronically applied force field, induced by a coil wrapped around the outside of the pipework, which keeps the minerals in suspension and thus prevents limescale forming. The water’s increased solubility enables it to dissolve existing scale, which is gradually washed away. “We are saving money each month because we do not have to purchase salt for the water softener and we are not dumping salt filled water down the drain because there is no brine process with Scalewatcher”, said Bryce Chant. “Living in New Mexico with our drought situation, I hated knowing all that water was being wasted. Scalewatcher is a truly ‘green’ technology that we are happy we have implemented”. Roper’s Restaurant has been so impressed with the Scalewatcher technology that the managers have bought units for their homes and have recommended it to family and friends. Scalewatcher models are based on continuous research and over 20 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems start at $248.00 USD and are capable of treating pipe sizes from one to 120 inches. All Scalewatcher systems come with a full performance guarantee and include free shipping throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

  • KRYSTAL KLEEN CAR WASHES REMOVES WATER SOFTENERS AFTER SCALEWATCHER INSTALLATION

    Krystal Kleen Car Washes in Hoover, Alabama has removed the water softeners from its three self-service car washes following the installation of the computerized, electronic, water-conditioner Scalewatcher® from Scalewatcher North America. This has not only saved the company thousands of dollars a year in salt but also provided a short-term payback on the units. Krystal Kleen Car Washes is located in a hard water area, with Total Alkalinity of around 200mg/L. This necessitated Jim LeNoir, owner of Kyrstal Kleen Car Washes, using water softeners at his three premises to prevent scale formation and water spotting on the cars. “I decided to try Scalewatcher at Montevallo since this was the hardest water location of the three”, said Jim LeNoir. “I stored the water softener just in case it was needed. However, after a year the Scalewatcher was working just as efficiently as the water softener and the customers were happy. Next installation was at Calera with the same results and finally at Homewood which has a spot free rinse system.” All car washes, including conveyor or rollover; high-pressure touchless automatics and self-serve bays, use water as the primary means of removing the dirt, road grime, salt, and snow off the surface of the vehicle during the wash process. Water softeners are the mainstay in the wash industry, providing a means of removing the hard mineral deposits that prevent soap from working efficiently. Water softeners are utilized to overcome the calcium carbonate that is the primary component of water hardness. However, in many States now, including Southern California, municipalities and water departments are severely limiting, and in some cases prohibiting, the use of salt-regenerating water softeners due to concern regarding the increased levels of salt in ground water. The award-winning Scalewatcher system not only helps car washes meet these regulations by minimizing salt usage but also saves money on salt purchase and has the additional benefit of removing scale from lines and nozzles. The environmentally friendly Scalewatcher provides a permanent solution to hard water problems without the need of chemicals, salt or maintenance. It works by producing a varying electronically applied force field, induced by a coil wrapped around the outside of the pipework, which keeps the minerals in suspension and thus prevents limescale forming. The water’s increased solubility enables it to dissolve existing scale, which is gradually washed away. “All the water softeners have now been removed freeing up much needed space and saving me money. Best of all I no longer have to haul salt pellets”, concluded Jim LeNoir. Scalewatcher models are based on continuous research and over 20 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems start at $248.00 USD and are capable of treating pipe sizes from one to 80 inches. All Scalewatcher systems come with a full performance guarantee and include free shipping throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

  • DOCUPAK LLC REDUCES COOLING TOWER CHEMICAL USAGE BY A THIRD

    Docupak LLC, a full service marketing company headquartered in Alabaster, Alabama, has reduced chemical usage by a third and removed all scale from its cooling tower at its plant after installing the patented, award-winning Scalewatcher computerized, electronic water-conditioner from Scalewatcher North America. In addition there are no longer signs of algae growth on the cooling tower louvres. Founded in 1998, Docupak, the operating name of Document and Packaging Brokers Inc., develops and distributes materials for businesses nationwide. In addition to its headquarters in Alabaster, Alabama, the company also operates a further plant in Alexandria, VA and has sales offices in Atlanta, Chicago, Cincinnati, Dallas, Los Angeles, Tampa and Washington, D.C. Aware that health agencies continually draw attention to the risks of limescale and algae in cooling towers and wanting to reduce the use of chemicals in the cooling tower, Plant Manager, Anthony Kinstley decided to install the Scalewatcher electornic water-conditioner through local dealer, Al Chatham of Water Processing and Well Supply in Harpersville, Alabama. An industrial Scalewatcher was installed on to the water-feed line to the building and then a further unit was specifically fitted on to the recirculation line of the cooling tower. “Since using the system the scaling on our cooling tower has been eliminated and we currently use only a third of the original chemicals intended for the water treatment within our system”, said Anthony Kinstley. Many air conditioning and refrigeration plant systems are water-cooled. The heat generated by cooling coils is removed by water, which is passed through a water-cooling tower. These are recirculating systems, which operate at temperatures ideal for bacterial and algae growth, and have plentiful supplies of nutrients. In cooling towers, temperature, water hardness, pH, scale and corrosion are all factors, which increase the chance of biofilms, algae and Legionella colonization. The environmentally friendly Scalewatcher provides a permanent solution to hard water problems without the need of chemicals, salt or maintenance. It works by producing a varying electronically applied force field, induced by a coil wrapped around the outside of the pipework, which keeps the minerals in suspension and thus prevents limescale forming. The water’s increased solubility enables it to dissolve existing scale, which is gradually washed away. “Scalewatcher has proven itself to be highly effective. I would highly recommend this product and service without limitation,” concluded Antony Kinstley. Scalewatcher models are based on continuous research and over 25 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems are capable of treating pipe sizes from one to 120 inches. All Scalewatcher systems come with a full performance guarantee and are shipped throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

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