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scale remover Applications

  • KRYSTAL KLEEN CAR WASHES REMOVES WATER SOFTENERS AFTER SCALEWATCHER INSTALLATION

    Krystal Kleen Car Washes in Hoover, Alabama has removed the water softeners from its three self-service car washes following the installation of the computerized, electronic, water-conditioner Scalewatcher® from Scalewatcher North America. This has not only saved the company thousands of dollars a year in salt but also provided a short-term payback on the units. Krystal Kleen Car Washes is located in a hard water area, with Total Alkalinity of around 200mg/L. This necessitated Jim LeNoir, owner of Kyrstal Kleen Car Washes, using water softeners at his three premises to prevent scale formation and water spotting on the cars. “I decided to try Scalewatcher at Montevallo since this was the hardest water location of the three”, said Jim LeNoir. “I stored the water softener just in case it was needed. However, after a year the Scalewatcher was working just as efficiently as the water softener and the customers were happy. Next installation was at Calera with the same results and finally at Homewood which has a spot free rinse system.” All car washes, including conveyor or rollover; high-pressure touchless automatics and self-serve bays, use water as the primary means of removing the dirt, road grime, salt, and snow off the surface of the vehicle during the wash process. Water softeners are the mainstay in the wash industry, providing a means of removing the hard mineral deposits that prevent soap from working efficiently. Water softeners are utilized to overcome the calcium carbonate that is the primary component of water hardness. However, in many States now, including Southern California, municipalities and water departments are severely limiting, and in some cases prohibiting, the use of salt-regenerating water softeners due to concern regarding the increased levels of salt in ground water. The award-winning Scalewatcher system not only helps car washes meet these regulations by minimizing salt usage but also saves money on salt purchase and has the additional benefit of removing scale from lines and nozzles. The environmentally friendly Scalewatcher provides a permanent solution to hard water problems without the need of chemicals, salt or maintenance. It works by producing a varying electronically applied force field, induced by a coil wrapped around the outside of the pipework, which keeps the minerals in suspension and thus prevents limescale forming. The water’s increased solubility enables it to dissolve existing scale, which is gradually washed away. “All the water softeners have now been removed freeing up much needed space and saving me money. Best of all I no longer have to haul salt pellets”, concluded Jim LeNoir. Scalewatcher models are based on continuous research and over 20 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems start at $248.00 USD and are capable of treating pipe sizes from one to 80 inches. All Scalewatcher systems come with a full performance guarantee and include free shipping throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

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    Chemical Water Treatment for cleaning

    Deposits in water systems, especially in heat exchangers, result in a significant heat transfer reduction, in low efficiency and a loss of cooling capacity. Some systems, after long operational periods without any water conditioning or with inadequate treatment, need cleaning. Therefore Kurita Water Solutions proposes acidic, alkaline and neutral cleaners to remove deposits, scale, fouling, dirt, grime or impurities.

    By Kurita based in Ludwigshafen, GERMANY.

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    Industrial solutions for boiler feedwater impurities

    Problem: Poor water quality can result in significant operational problems and possible shut down of boiler systems. To limit the potential for scaling, deposition and corrosion, most boiler water is treated physically or chemically to remove impurities and improve efficiency in the system.

    By Real Tech Inc. based in Whitby, ONTARIO (CANADA).

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    Advanced water treatment equipments for deionization

    Deionized water, also known as demineralized water (DI water or de-ionized water; can also be spelled deionised water), is water that has had its mineral ions removed, such as cations from sodium, calcium, iron, copper and anions such as chloride and bromide. Deionization is a physical process which uses specially-manufactured ion exchange resins which bind to and filter out the mineral salts from water. Because the majority of water impurities are dissolved salts, deionization produces a high purity water that is generally similar to distilled water, and this process is quick and without scale buildup. However, deionization does not significantly remove uncharged organic molecules, viruses or bacteria, except by incidental trapping in the resin. Specially made strong base anion resins can remove Gram-negative bacteria. Deionization can be done continuously and inexpensively using electrodeionization.

    By Advanced Equipment and Services, Inc. (AESINC) based in Coconut Creek, FLORIDA (USA).

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    Industrial

    We have a specialist range of skimmers and systems to suit the requirements of the industries, including in-tank skimming. The removal of oil and chemicals from water within the industrial environment is a key requirement – not only due to increased legislation but also because it is considered a dependable and cost effective way to achieve the desired level of water purity. It can also increase the efficiency of existing installations, such as large scale API oil-water or parallel plate separators, without the need for expensive capex expansions or new builds. The DESMI skimmers are typically manufactured from high nickel alloys to resist ‘sour’ applications and can be hydraulic, air or low voltage drive. In applications that require ATEX or equal qualification, we can satisfy this requirement.

    By DESMI A/S based in Noerresundby, DENMARK.

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    Chemical Water Treatment for membrane treatments

    Membrane units, in our days are widely used in the water pre-treatment preparation and are becoming one of the most important technologies in the production of high pure water. Nevertheless they often face problems with scaling and fouling and are therefore limited by frequent maintenance, downtime and high costs. Our treatment programs are specifically designed for membrane units like reverse osmosis, ultra- and nanofiltration and enable to remove or preventive control scaling and fouling. Our main target is to run these plants under environmentally friendly and beneficial economic conditions. Special attention is given to an efficient utilization of energy as well as saving precious water. Kurita develops an efficient and effective treatment concept achieving an optimal economic operation and a maximum operational reliability of a plant.

    By Kurita based in Ludwigshafen, GERMANY.

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    Process water treatment

    Process water covers the wide range of boiler feed water, cooling water for heat exchangers or engine, chemicals dilution, etc. It should typically have a conductivity ranging from 0,1 to 50 uS/cm, with little to no hardness to avoid scaling in heating system. Oxygen and carbon dioxide should be removed to prevent corrosion. Depending on your application, the water quality requirements can vary: Boiler feed water characteristic. Cooling water quality. Tap water or fresh groundwater are the most widely used source of water to produce process water.

    By Lenntech Water Treatment based in Delft, NETHERLANDS.

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    Low level measurement of VOCs and Terpenes close to the sea and the Landes Forest

    It has been established that organic aerosol (OA) makes up for a major fraction of fine particulate matter in all region of the atmosphere. This fraction accounts approximately for half of the total PM2.5 dry mass.1,2 Primary OA is directly emitted in the troposphere from anthropological and natural sources whereas secondary OA (SOA) is formed in-situ in the atmosphere from the oxidation of biogenic or anthropogenic gas-phase precursors and subsequent partitioning of the less volatile products into the particle phase. The current number is that, on a global scale, SOA would represent around 60% of the overall OA.3 However, recent global mass-balance estimations for the removal of volatile organic compounds (VOC) suggest that this number could under-predicts SOA production.4 Recent field measurements in urban locations are also in support of a larger share, indicating that SOA is the dominant fraction of OA, with amounts considerably 20 greater than models predictions.

    By Chromatotec Group based in Val de Virvée, FRANCE.

  • Surface preparation

    Problem: Removing rust, scale and coatings with grit blasting requires containment and/or clean-up, and those costs can have a significant impact on profitability. For contractors doing environmental remediation – removing asbestos or lead paint, for example – the containment issue is even more critical.

    By NLB Corp. based in Wixom, MICHIGAN (USA).

  • Process design & engineering services for refinery & petrochemical industry

    On a large or small scale, Proxion Process fully understands the intricate details of refineries & petrochemical pants. We have extensive experience in optimising the design, procurement and construction of all refinery facilities, including distillation, hydro-processing, fluid catalytic cracking, coking, octane enhancement, hydrogen production and sulfur removal units.

    By Proxion Process based in Manchester, UNITED KINGDOM.

  • Circuits Protections; nozzles, Injectors, etc. for filtration.

    The installation of an AZUD System eliminates the risk of clogging of nozzles, injectors, tubes and other small openings by removing the larger particles from the liquid flow.  It also helps in decreasing scale build up in the system and the accumulation of solids settling in the collection sump.

    By Sistema Azud, S.A. based in Alcantarilla, SPAIN.

  • Oil skimmers for steel industry

    AMBAR has supplied oil skimmers to the steel industry for over 25 years. The most common application for the Oil Mop skimmer is the removal of oil and grease form scale pits. Other applications include cooling ponds, retention ponds, in-ground sumps and waste water treatment pits. The advantage that AMBAR Environmental`s Oil Mop skimmers have over its competition is its versatility in a wide variety of applications. With the use of Tail Pulleys or Rollers, Rope Mop can be routed to provide excellent coverage of a pit, pond or tank. The mop can always be routed to the area where the oil collects the most.

    By Ambar Oil Skimmers based in Westwego, LOUISIANA (USA).

  • Industrial water demineralisation

    Deionized water, also known as demineralised water, is water that has had its mineral ions removed, such as cations like sodium, potassium, calcium, magnesium, iron, and anions such as chloride, nitrate, sulfate, bicarbonate and even silica. Deionization is a chemical process that uses specially manufactured ion exchange resins which exchange hydrogen ion and hydroxide ion for dissolved minerals, which then recombine to form water. Because the majority of water impurities are dissolved salts, deionization produces a high purity water that is generally similar to distilled water, and this process is quick and without scale buildup.

    By PuriTech Ltd based in Herentals, BELGIUM.

  • FEDI - Electrodeionization

    The Fractional Electrodeionization (FEDI) process is an advancement of conventional EDI. The patented dual voltage process allows for a higher flexibility and tolerance to inlet water conditions, thus lowering the risk of scaling, and improving the plant’s design economics and reliability. By incorporating a two-stage separation process with different voltages the FEDI® process is able to: Achieve a higher hardness tolerance by having distinctly different concentrate chambers with separate reject streams and thus reducing the potential of hardness scaling. Optimize power consumption by using higher electrical current only where required. Ensure the best water quality, continuously & consistently by removing a major part of the deionization load in the ‘hardness removal zone’, while residual ionic impurities are effectively removed in the ‘silica removal zone’, which stays in a polishing mode.

    By QUA Group LLC based in Canonsburg, PENNSYLVANIA (USA).

  • Electrodeionization

    The Fractional Electrodeionization (FEDI) process is an advancement of conventional EDI. The patented dual voltage process allows for a higher flexibility and tolerance to inlet water conditions, thus lowering the risk of scaling, and improving the plant& design economics and reliability. By incorporating a two-stage separation process with different voltages the FEDI process is able to: Achieve a higher hardness tolerance by having distinctly different concentrate chambers with separate reject streams and thus reducing the potential of hardness scaling. Optimize power consumption by using higher electrical current only where required. Ensure the best water quality, continuously consistently by removing a major part of the deionization load in the hardness removal zone, while residual ionic impurities are effectively removed in the silica removal zone;, which stays in a polishing mode.

    By QUA Group LLC based in Canonsburg, PENNSYLVANIA (USA).

  • CUSTOMER CONFIRMS LONGEVITY OF SCALEWATCHER ELECTRONIC WATER CONDITIONER

    Scalewatcher North America, manufacturer of the original, patented and award-winning computerized electronic water-conditioner, states in its literature that the device is produced to last at least 20 years and comes with a 10 year warranty. However, no reports have been received on the longevity of the units sold since the company was launched over 20 years ago. Now a customer in Gilroy, California has come forward requesting a new Scalewatcher unit after the device she purchased in 1992 finally stopped working. She purchased the new Scalewatcher from local dealer, Aqua Genesis, and reported that: “ I noticed that the sprinklers are covering more of an area than before. When I squirt water on the black and white tile patio table there are no longer any calcium spots even if I do not dry it off. The tile shower and the clear shower door are easier to wipe down after my shower. The new ScaleWatcher is much better than before. It certainly was time to replace the old one.” The new, innovative, electronic Scalewatcher water conditioner uses proven technology to quickly and effectively dissolve existing limescale and prevent it recurring, returning water systems and water-fed appliances such as kettles, washing machines and dishwashers to their former efficiency. It also removes scale around faucets, sinks, baths, plugholes and shower roses as well as preventing white marks on shower screens and mould on shower curtains. The system requires no plumbing, chemicals or maintenance and is environmentally friendly. In addition scale costs money for householders through additional cleaning products, the early renewal of water–fed equipment and additional costs to heat water. It is estimated that 40% more energy is needed to heat water in a system fouled with ¼ inch of limescale. Commenting Jan de Baat Doelman, President of Scalewatcher North America says: “We have always built Scalewatcher electronic water conditions to last and this latest information confirms the device’s longevity. Scalewatcher will pay for itself in less than three years and then carry on providing homes with a scale free environment many more years to come. ” Scalewatcher models are based on continuous research and over 20 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems start at $248.00 USD and are capable of treating pipe sizes from one to 120 inches. All Scalewatcher systems come with a full performance guarantee and include free shipping throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

  • DOCUPAK LLC REDUCES COOLING TOWER CHEMICAL USAGE BY A THIRD

    Docupak LLC, a full service marketing company headquartered in Alabaster, Alabama, has reduced chemical usage by a third and removed all scale from its cooling tower at its plant after installing the patented, award-winning Scalewatcher computerized, electronic water-conditioner from Scalewatcher North America. In addition there are no longer signs of algae growth on the cooling tower louvres. Founded in 1998, Docupak, the operating name of Document and Packaging Brokers Inc., develops and distributes materials for businesses nationwide. In addition to its headquarters in Alabaster, Alabama, the company also operates a further plant in Alexandria, VA and has sales offices in Atlanta, Chicago, Cincinnati, Dallas, Los Angeles, Tampa and Washington, D.C. Aware that health agencies continually draw attention to the risks of limescale and algae in cooling towers and wanting to reduce the use of chemicals in the cooling tower, Plant Manager, Anthony Kinstley decided to install the Scalewatcher electornic water-conditioner through local dealer, Al Chatham of Water Processing and Well Supply in Harpersville, Alabama. An industrial Scalewatcher was installed on to the water-feed line to the building and then a further unit was specifically fitted on to the recirculation line of the cooling tower. “Since using the system the scaling on our cooling tower has been eliminated and we currently use only a third of the original chemicals intended for the water treatment within our system”, said Anthony Kinstley. Many air conditioning and refrigeration plant systems are water-cooled. The heat generated by cooling coils is removed by water, which is passed through a water-cooling tower. These are recirculating systems, which operate at temperatures ideal for bacterial and algae growth, and have plentiful supplies of nutrients. In cooling towers, temperature, water hardness, pH, scale and corrosion are all factors, which increase the chance of biofilms, algae and Legionella colonization. The environmentally friendly Scalewatcher provides a permanent solution to hard water problems without the need of chemicals, salt or maintenance. It works by producing a varying electronically applied force field, induced by a coil wrapped around the outside of the pipework, which keeps the minerals in suspension and thus prevents limescale forming. The water’s increased solubility enables it to dissolve existing scale, which is gradually washed away. “Scalewatcher has proven itself to be highly effective. I would highly recommend this product and service without limitation,” concluded Antony Kinstley. Scalewatcher models are based on continuous research and over 25 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems are capable of treating pipe sizes from one to 120 inches. All Scalewatcher systems come with a full performance guarantee and are shipped throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

  • REPLACING WATER SOFTENER WITH GREEN SCALEWATCHER WATER CONDITIONER

    Roper’s Restaurant, a cowboy themed restaurant in Albuquerque, New Mexico has replaced its water softener with the computerized, electronic, water-conditioner Scalewatcher from Scalewatcher North America. By installing Scalewatcher, the restaurant has avoided paying the $500 quoted for replacement media for its old water softener and also saved hundreds of dollars a year in salt and water thereby providing Roper’s with a short-term payback on the unit. Roper’s Restaurant, part of Outwest Eateries LLC dba, is located in a hard water area. This necessitated Bryce Chant, owner of Roper’s Restaurant using a water softener to prevent scale formation in the kitchen. “When I was given the price to repair our old water softener, I decided to install the Scalewatcher from Advance Plumbing”, said Bryce Chant of Roper’s Restaurant. We have had great success with it. Even though we had a water softener we still had hard water scale and a white ‘film’ in the dishwasher. Now with Scalewatcher that scale and ‘film’ has disappeared.” The average restaurant consumes 5,800 gallons of water daily, with 50% being used in the kitchen. If not properly treated, hard water can drain a restaurant’s bottom line due to the early renewal of capital equipment such as water heaters, boilers, coffee makers, dishwashers, steamers and other water-fed equipment. Hard water contains calcium carbonate that adheres to heating elements and the internal surfaces causing scale buildup that impairs efficiency. The limescale that deposits on the heating element will, if untreated, reduces efficiency, induces corrosion of the element and ultimately lead to appliance failure. In addition in restaurants, hard water also necessitates the use of additional detergents. In fact, for every additional grain of hard water, detergent use increases by between 2% and 4% per 1,000 gallons of water used. Many restaurants, like Roper’s use a water softener to reduce limescale. However, water softeners use copious amounts of both water and salt, which are expensive to buy and salt is also bulky to store. In addition, in many States now, including Southern California, municipalities and water departments are severely limiting, and in some cases prohibiting, the use of salt-regenerating water softeners due to concern regarding the increased levels of salt in ground water. The award-winning Scalewatcher system not only helps restaurants meet these regulations by minimizing salt usage but also saves money on salt purchase and has the additional benefit of removing scale from water-fed equipment. The environmentally friendly Scalewatcher provides a permanent solution to hard water problems without the need of chemicals, salt or maintenance. It works by producing a varying electronically applied force field, induced by a coil wrapped around the outside of the pipework, which keeps the minerals in suspension and thus prevents limescale forming. The water’s increased solubility enables it to dissolve existing scale, which is gradually washed away. “We are saving money each month because we do not have to purchase salt for the water softener and we are not dumping salt filled water down the drain because there is no brine process with Scalewatcher”, said Bryce Chant. “Living in New Mexico with our drought situation, I hated knowing all that water was being wasted. Scalewatcher is a truly ‘green’ technology that we are happy we have implemented”. Roper’s Restaurant has been so impressed with the Scalewatcher technology that the managers have bought units for their homes and have recommended it to family and friends. Scalewatcher models are based on continuous research and over 20 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems start at $248.00 USD and are capable of treating pipe sizes from one to 120 inches. All Scalewatcher systems come with a full performance guarantee and include free shipping throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

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