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scrap processing Applications

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    E-scrap processing & shredding

    SSI manufactures shredders and automated systems to efficiently process all varieties of electronic scrap for recycling, reclamation and recovery. Since 1980, SSI has designed and implemented effective electronic scrap (e-scrap) processing solutions worldwide. With capacities from 2 - 15 tons per hour, many of the world`s largest e-scrap processing facilities employ `automated material recovery systems` from SSI, to extract marketable materials.

    By SSI Shredding Systems, Inc. based in Wilsonville, OREGON (USA).

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    Recycling equipment for shredding electronic scrap (E-scrap)

    Processing electronic scrap (E-Scrap or WEEE) presents special challenges. Computers, consumer electronics, and IT equipment need to be destroyed to extract recyclables or ensure the security and complete destruction of the product. Hard drives, tapes and data storage devices must be completely destroyed to provide data security. And, while many electronic scrap items do not require the specific size reduction that hard drives or other data storage devices require, all electronic scrap includes recoverable materials that can be recycled for future use. As a result, separation and recovery are critical elements of the shredding process for electronic materials.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Reliable Shredding Technology for Electronic Scrap

    Our customized solutions enable you to efficiently shred electronic scrap in your recycling facility and they align perfectly with your recycling system. The granulate size is adjusted such that metals and non-metals can be separated and recycled as best as possible. More than 40 million tons of electrical and electronic scrap are generated annually – and the trend is growing dramatically! Recycling electronic devices is not just beneficial for environmental reasons. This scrap, as a rule, contains many precious metals that are recovered during the recycling process. To ensure a high yield during the recovery process, the shredding should generate only a very low amount of fine particles.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Metal Sorting - Electronic Scrap Sorting

    The recycling of disused and obsolete electrical and electronic equipment is gaining more and more importance world-wide. Waste electrical equipment is an incredibly rewarding source of raw materials. In Waste electrical equipment, up to hundreds of times more precious metals can be found per ton of material than in the primary source of raw material, ore. The goal for TITECH and the industry as a whole is to utilise electronic scrap recycling and sort out pollutants on one hand and profitable components in high purity on the other. For electronic recycling purposes, the EU classifies W??? into 10 categories. After separate collection of TVs, fridges and so on, they are processed and sorted in electronic scrap recycling systems. The average content of thus gained materials is as follows: metals (50%), plastics (30%), glass (10%) and other materials (10%).

    By TOMRA Sorting (TITECH) based in Mülheim-Kärlich, GERMANY.

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    Scrap metal shredding

    Shredding of metals for volume reduction can simplify material handling, minimize storage space and reduce transportation and disposal costs. SSI has built shredders to process light scrap in a metal recycling yard, or materials generated by a manufacturer, such as aluminum extrusion from a door or window manufacturer. SSI shredders have also been used to prepare metals to feed into high-speed hammermills.

    By SSI Shredding Systems, Inc. based in Wilsonville, OREGON (USA).

  • e-scrap recycling System

    PCB Boards and E-scrap Recycling Plant 3.Why buy MINGXIN's E waste(PCB) Recycling plant ? Get the metal separated from waste circuit board through crushing and air separation process. No incineration and pollution. compliance with EHS standard, no harmfulness to workers, eco-friendly solution for E waste recycling. The plant has 5 advantages: A. The coarse crush can grind baseplate and separate electronic component.. B. National Environment Protection Standard achieved. No dust leak and no secondary pollution . C. Low energy consumption but high production. D. High metal recovery rate which reaches 97%-99%. Metal content in on-metal powder is less than 1%. E. Patent number: ZL02247015.8

    By Jiangxi Mingxin Metallurgy Equipment Co.,Ltd. based in Shicheng County, CHINA.

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    Recycling equipments for shredding scrap metals

    Scrap metal includes metals that can be reclaimed for use in manufacturing, processed for re-melting or prepared for disposal in landfills. These metals include industrial scrap metal and remainders, electronic scrap, aluminum and precious metals. Shredders prepare the metals for bailing and bundling, saving storage space, transportation and disposal costs. Quad shaft shredders reduce and separate electronic scrap and prototypes in one process, allowing for the recovery of precious metals. Dual or quad shaft shredders break bales or briquettes of pre-processed metal scrap for final size reduction and separation for reclamation or re-melting, allowing for recovery and reuse of the metals. Integrated systems include grinders and hammer mills for producing small size or powdered materials for reuse.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Metal Sorting - End of Life Vehicles Scrap Sorting

    Using modern TOMRA sorting technology you can generate clean non-ferrous metal fractions in your daily shredder operation. The processing of valuable scrap metal gains more and more importance worldwide. The aim is to generate clean, mono-fraction products from this very complex stream of End of Life Vehicles scrap metal material using suitable separation procedures. And that is worthwhile; End of Life Vehicles scrap processing does not only preserve natural resources of raw material, but it is also considerably cheaper. Compared to the aluminium production from primary raw material, using secondary material from End of Life Vehicles saves around 90% of the energy demand.

    By TOMRA Sorting (TITECH) based in Mülheim-Kärlich, GERMANY.

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    Recycling equipments for ferrous scrap metal shredding & recycling

    Ferrous scrap metal includes metals that can be reclaimed for use through traditional ferrous scrap recovery systems. These metals include a wide variety of light ferrous scrap such as sheet steel, 55 gallon drums, white goods, and other forms of loose tin. Heavier ferrous scrap can be processed through the Saturn hammermill line of shredders which also produce a more consistent, higher density shred. Shredders prepare the metals for further separation or directly to end ferrous scrap consumers. Additional Granutech machinery such as the MAC Magnum Logger, or MAC Big MAC auto crusher can compact and densify larger ferrous items reducing transportation costs.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

  • Systems for the plastic recyclers & e-scrap industry

    Proper preparation and processing can significantly impact the return you get on your plastic. Knowledge of the markets, specifications, grades and other variables that affect plastic value is crucial to maximizing your success. Do you need multiple vertical balers or a large, two-ram solution? Should you shred before processing? OBC can leverage our vast experience in plastic recycling to help you analyze your needs and prescribe the right solution.

    By OBC Baling Equipment based in Cleveland, OHIO (USA).

  • Scrap Shear 600T/1000T/1500T

    Capable of Daily 24 HRS Operation - 1000T Model Capacity of Light Scattered Scrap Iron - Over 20t/hr - Economical & Versatile for wide range of scrap types - High Efficiency Performance - Capable of Daily 24 HRS Operation#11; - Cylinders Remove & Repair : No Need#11; - Blade Clearance: Adjustable - Built-In Steel Oil Pipes – No damage by outer force - Cylinders - SGS-CE Qualified#11; - Advanced Technology Applied#11; - Top & Side Pre-Compressing Process#11; - Cycling Auto-Cutting: Only one operator required#11; - Excellent Capacity Assurance#11; - Lowest Electricity Consumption - Lowes Operation Cost - Qualified Materials in Production - Ultra Strength Structure: Wear-Resistance Steel -Protection#11; - Easy & Economical Maintenance#11; - Extremely Long Life Span - Runs well over 30 years - Smart Move of Feed Tank Impeller - Roller Wheels Built In - Blade & Holder Protection : Thick Steel Blade Sheaths Built In - Unique Screwed Blade Assembly [ Easy to Replace the Blade ]

    By Hua-Wei Machine Taiwan based in Taipei, TAIWAN.

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    Electronic scrap shredding for the electronic waste management industry

    One of the greatest challenges facing our society is the reclamation of valuable raw materials from electrical and electronic scrap. A global scrap volume exceeding 40 million tonnes a year – a figure forecast to double by 2025 – presents both a challenge and an opportunity. Since even in Germany only some 40% of scrap is currently fed into a waste management process, we may assume that the global rate of waste management is still substantially lower. With additional support from WEEE Directive legislation, this represents enormous growth potential for recycling companies in all consumer-oriented markets.

    By Erdwich Zerkleinerungssysteme GmbH based in Kaufering, GERMANY.

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    Air cleaning system for the food processing

    Clean air is of major importance in food processing and food prep areas. Dynamic Air Cleaners remove dangerous airborne particles that other air cleaning systems miss…including bacteria, allergens, fine dust, odors and VOCs…without producing any harmful ozone. Dynamic Air Cleaners can extend shelf life and reduce scrap by capturing airborne impurities.

    By Dynamic Air Quality Solutions based in Princeton, NEW JERSEY (USA).

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    Recycling equipment for industrial rubber shredding & recycling

    Granutech Saturn Systems has over 40 years’ experience designing and manufacturing world-class shredders for industrial rubber scrap. We have consistently been in the forefront of developing machinery to provide high quality rubber crumb from rubber and tire scrap. Whether your application is processing remainders from rubber molding, shredding rubber scrap or shredding tires, we have the expertise to design a custom solution that meets your exact application and processing requirements.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Removal of Non-Ferrous Metals in the Recycling Industry

    Non magnetic metals such aluminum + copper can be separated using eriez eddy current separators or meta sorters. Eriez equipment, either as individual units or complete systems, is designed for efficient + economical processing of municipal solid waste, co-mingled recyclables, shredded automobiles, Electronic Scrap, Glass Cullet, Plastic (PET), foundry sand and many other resource recovery options.

    By Eriez Magnetics Europe Ltd based in Bedwas, UNITED KINGDOM.

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    Recycling equipments for tire shredding and recycling

    Granutech Saturn Systems offers a complete line of tire shredding, granulating and powderizing equipment designed to process scrap tires for recycling and repurposing. With over 40 years of experience developing machinery to provide high quality rubber from scrap tires, Granutech Tire Shredders provide cost-effective options for shredding tires, separating rubber from steel and generating granulated or powderized rubber for recycling operations. Our staff has decades of experience in the scrap tire industry, and we’ll make sure that the equipment we provide you will meet your specific recycling requirements.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

  • Metal cutting for the metal recycling industry

    Because metal scrap arrives for re-melting in many forms, it must first be processed. Heavy, bulky scrap should be densified and sheared in a guillotine scrap shear.

    By Metso Recycling Equipment based in Duesseldorf, GERMANY.

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    Removal of Ferrous Metals in the Recycling Industry

    Carbon steel metal can be separated from non-recyclables using Eriez magnetic separators.

    Eriez equipment, either as individual units or complete systems, is designed for efficient and economical processing of municipal solid waste, co-mingled recyclables, shredded automobiles, Electronic Scrap, Glass Cullet, Plastic (PET), foundry sand and many other resource recovery options.

    From permanent magnets to scrap drums and magnetic drums to metal detection for further material purity and feeding equipment, Eriez recycling team assists recycled material processors, material recycling facilities alike in improving product quality and recovering valuable commodity. 

    By Eriez Magnetics Europe Ltd based in Bedwas, UNITED KINGDOM.

  • XRF analysis for positive material identification

    Positive Material Identification, or PMI, is an integral part of process safety management in many industries including the petroleum refining and petrochemical. Whether the need is quality control, sorting of scrap material, or even failure analysis, materials testing to provide verification of metal alloy grade and composition is crucial to the success of many businesses.

    By Niton UK Limited based in Woodmancott, Winchester, UNITED KINGDOM.

  • Continuous Gravimetric Feeding for Coal Mining Industry

    Applications in coal mining, the processing of non-ferrous metals, costeaning and preparation in mines require technology and materials capable of withstanding the most extreme conditions. Schenck Process solutions prevail where others give up. Our products are durable, indestructible and extremely reliable under the most difficult conditions.

    Whether large lumps or the finest fragment, wet or dry and irrespective of whether using ore, scrap, lime powder or hot sinter up to 1,000 °C – vibratory equipment supplied by Schenck Process can deal with all types of bulk materials. Every year around 10 million tonnes of raw coal are freed of impurities with the help of our coal washing plants – which represents our contribution to environmentally friendly energy production.

    Our customised application solutions include both heavy-duty and static weighing technology, conveying, screening, drying & cooling and dewatering. From planning and design through to the construction of the plant sections, reliable controls and connection to data systems.

    By Schenck Process Group based in Sandnes, NORWAY.

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