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scrubbing process Applications

  • Venturi wet scrubbing from Steel milling and packing process.

    Extraction and Venturi wet scrubbing system from Steel milling and packing process.

    By Hammam Industries & Co. based in 6th Of October City, EGYPT.

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    Applications and Air Pollutants Removed in Hazardous, Solid and Liquid Waste Treatment Operations

    Venturi scrubbers with FORCE FLUX Condensation technology and Wet Electrostatic Precipitators for industrial, municipal, sewage sludge and pathological waste incinerators to remove micron, submicron particulate, heavy metals and acid gases. Special quencher/scrubber systems for dioxin removal. HCL scrubbing from PVC plastic waste burning. Fine particulate, acid gases and NOx removal on munitions destruction. Cleanup of all pollutants from liquid waste incinerators and other high temperature destruction processes. Acid and particulate emissions from electronic board and metals recovery operations.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Odor control for refining/petroleum

    You refine the fuel, we’ll remove the odors. Oil refineries and petrochemical plants may generate large volumes of odor from the processing and refining of different fuels. Sulfides, mercaptans, and hydrocarbon compounds are all closely related to the oil industry. The odors generated from these industrial compounds are of a high nuisance value and generally create concern among local air boards and the public. Ecosorb odor removal products may be used in a variety of areas around the refinery including water treatment facilities, sludge ponds, sulfur recovery units, and API separators. To remove odors during tank cleaning and maintenance operations, portable dispersion systems can be used in the immediate work area to control malodors. Ecosorb products can be directly injected into flues and stacks and may be used as a substitute scrubbing solution in some applications.

    By OMI Industries (OMI) based in Long Grove, ILLINOIS (USA).

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    Gas monitoring instruments and systems for semiconductor manufacturing

    In the semiconductor manufacturing industry, various perfluorinated compounds (PFCs) are used. The emissions of the PFC compounds into the ambient air are reduced by scrubbing of the exhaust gases from the process. In this process, the Gasmet™ FTIR Gas Analyzers can be used to measure the emissions into the atmosphere and also monitor the efficiency of the scrubbers. Typically monitored PFCs in the exhaust gas include carbon tetrafluoride CF4, trifluoromethane CHF3, and hexafluoroethane C2F6.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Applications and Air Pollutants Removed in the Biomass Industry

    Flue gas particulate and acid gases from biomass and bagasse boilers. Removal of ethanol, CO2 scrubbers and yeast cells from fermenters.  Removal of ash particulate, tars, acid gases and ammonia from steam reformers, gasifiers, pyrolosis units and cooling of syngas streams to acceptable limits to enable use as a fuel source for power generation or as a feedstock for chemical products. For tar removal, combination technologies can be used including oil based scrubbing solutions to reduce waste water generation. Ethanol and yeast cell removal from fermenter off-gases. Methanol from processing operations. Hydrogen sulfide removal on landfill, digester and producer gases with regenerable chemistries. Odor control for biomass storage facilities including carbon monoxide removal in wood chip storage areas. 

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Water treatment chemicals for the steel and coke industry

    The many production facilities within the steel industry, e.g. the blast furnace, converter, continuous caster, hot and cold strip mills and the coke oven plant require immense quantities of water for the cooling circuits and for gas scrubbing. During the last few years, the majority of steel plants have managed to significantly reduce freshwater usage per ton of steel through water recycling and process optimization. However, the high water quality standards required for the water circuits and regulations for waste water remain unchanged, resulting in an increased demand for professional water treatment.

    By Kurita based in Ludwigshafen, GERMANY.

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    Carbon capture and storage (CCS) applications

    Carbon Capture and Storage (CCS) is an emerging method of reducing greenhouse gas (GHG) emissions of power plants. In a process called ‘scrubbing’, the carbon dioxide emissions can be absorbed into chemical solvents consisting of amines or carbonates. Scrubbing is a well-established method of carbon capture, with virtually every commercial CO2 capture plant in operation using this process. In the process, the first step is the removal of impurities from the flue gas, such as hydrocarbons and oxides of both nitrogen and sulfur (NOx and SOx). Next the purified gas is passed through an absorption column filled with the chemical scrubbing solvent. The solvent reacts with the carbon dioxide and selectively absorbs it from the gas stream. When CO2-rich solvent is heated, the carbon dioxide is released as a nearly pure gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Applications and Air Pollutants Removed in the Chemical, Pharmaceutical and Plastics Industries

    Supplying for over 35 years reliable air pollution control equipment and systems for removal of all gaseous compounds, particulate and odors from chemical process operations, reactors, dryers, calciners, membrane cells, pharmaceutical reactors and tablet dryers, crystallizers, vessel filling and storage vent emissions, emergency scrubbing of high concentration gas releases from cylinders, vacuum pump emissions, Quench /scrubber systems for acid gases and particulate from high temperature thermal oxidizers.  Gaseous emissions from piloting operations and research lab hoods. Specialty NOx abatement for explosives manufacturing and other process operations. Recovery and re-concentration of acids and other gaseous contaminants including by-product production.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Fiberglass Reinforced Plastic (FRP) Equipment for Flue Gas Treatment

    FRP products for Flue Gas Treatment industry(or FGD) includes scrubbers, condensers, humidifiers and stacks.  Scrubbing system are responsible for controlling air pollution and fumigation functions through reducing particulates expelled  from industrial systems and acid gases produced from industrial processes. All our scrubbers are constructed in FRP materials,  with premium vinylester resin and anti abrasion agent or dual  laminate(PVC-FRP) for the liner. 

    By Zhongyi GRP Industrial based in Jizhou, CHINA.

  • Environmental technology for gas cleaning industry

    For many decades now Körting gas scrubbing plants have distinguished themselves in diverse branches of industrial exploitation with great success. The principle components of these plants are the: The conversion of basic process engineering oparations for the exchanging of heat and materials such as cooling, physical and chemical absorption and dedusting permit separation and recovering of gaseous, liquid and solid materials from gases.

    By Körting Hannover AG based in Hannover, GERMANY.

  • Odor Scrubbers Applications with Hydrogen Peroxide

    Hydrogen Peroxide as a Replacement for Sodium Hypochlorite Hydrogen peroxide may be used in both mist scrubbers and packed tower scrubbers as a replacement for sodium hypochlorite (bleach). Like bleach, the process involves two concurrent mechanisms: 1) absorption of the odors (H2S) into the alkaline scrubbing solution; and 2) oxidation of the absorbed sulfide in solution. Step 1: H2S + NaOH → NaSH + H2O Step 2: 4H2O2 + H2S → H2SO4 + 4H2O Typical dose ratios are 5 parts H2O2 per part H2S or, when used in place of bleach, one gallon 50% H2O2 for every 10 gallons of 15% sodium hypochlorite (NaOCl). This generally translates into a break-even cost scenario. Sufficient caustic soda (NaOH) is added to maintain a pH of 10.0 - 10.5 in the scrubbing solution. There is also in practice a process which uses H2O2 in series with bleach to scrub composting odors. This process relies on a series of three packed tower scrubbers: the first is a pH neutral water wash (to remove ammonia and amine odors); the second uses a conventional caustic/bleach solution in which the bleach is purposely overdosed (to oxidize the complex organic sulfur odors); and the third uses a caustic/H2O2 solution (to remove the unreacted chlorine vapors carried over from the second stage). H2O2 + HOCl → HCl + H2O + O2 Typical dose ratios are 0.5 parts H2O2 per part hypochlorite (OCl-), with sufficient caustic soda (NaOH) added to maintain a pH of 8.5 in the scrubbing solution.

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

  • Sulfide Oxidation with Hydrogen Peroxide (H2O2)

    Sulfide Odor Control Sulfide is found throughout the environment as a result of both natural and industrial processes. Most sulfide found in nature was produced biologically (under anaerobic conditions) and occurs as free hydrogen sulfide (H2S) - characterized by its rotten egg odor. We are most likely to encounter biogenic H2S in sour groundwaters, swamps and marshes, natural gas deposits, and sewage collection/treatment systems. Manmade sources of H2S typically occur as a result of natural materials containing sulfur (e.g., coal, gas and oil) being refined into industrial products. For a variety of reasons - aesthetics (odor control), health (toxicity), ecological (oxygen depletion in receiving waters), and economic (corrosion of equipment and infrastructure) - sulfide laden wastewaters must be handled carefully and remediated before they can be released to the environment. Typical discharge limits for sulfide are < 1 mg/L. Sulfide Treatment Alternatives There are dozens of alternatives for treating sulfide laden waters, ranging from simple air stripping (for the low levels present in groundwaters) to elaborate sulfur recovery plants (used to treat several tons per day at refineries and coal burning power plants). There are processes based on biology (using compost filters, scrubbing media, or inhibition/disinfection), chemistry (oxidation, precipitation, absorption, and combination), and physics (adsorption, volatilization, and incineration). Each process occupies a niche which is often defined by the scale and continuity of treatment, whether the sulfide is in solution or is a gas, the concentration of sulfide involved, and the disposition of the sulfide containing medium. However, for reasons relating to convenience and flexibility, chemical oxidation (using hydrogen peroxide) continues to grow in its scope of application. Treatment with Hydrogen Peroxide While other peroxygens such as permonosulfuric (Caro’s) acid, peracetic acid, and persulfates will oxidize sulfide, their use for this application is overkill. Hydrogen peroxide (H2O2) is considerably simpler and more cost-effective. H2O2 may control sulfides in two ways, depending on the application: Prevention - by providing dissolved oxygen which inhibits the septic conditions which lead to biological sulfide formation; and Destruction - by oxidizing sulfide to elemental sulfur or sulfate ion.

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

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