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shredder residue Applications

  • Energy and Fuels from Auto Shredder Residue (ASR)

    End of life vehicle processing recovers valuable recyclates and removes for recovery all pollutants from automobiles. After this process, the remaining vehicle is shredded for further treatment into smaller parts called Auto Shredder Residue (ASR) sometimes referred to as Auto Shredder Fluff or Car Fluff. ASR contains a mixture of all the different materials that make up the automobile, including metals, plastics, rubbers and textiles. This mixture of materials makes ASR a difficult waste to handle and potentially harmful to the environment. The Gasplasma® energy from waste process breaks down the ASR: Organic materials are transformed into a hydrogen-rich synthesis gas which is used to generate power / Inorganic materials are vitrified to become Plasmarok® /Any remaining ferrous and non-ferrous metals are recovered

    By Advanced Plasma Power (APP) based in Swindon, UNITED KINGDOM.

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    Reliable Shredding Technology for Residual Timber Utilization

    Our reliable wood shredders ensure the production of a homogeneous granulate for your in-house wood chip furnace, biogas plant, biomass co-generation plant and also the production of wood briquettes. Regardless of how you are planning to use the wood chips, we will configure the wood shredder exactly according to your needs. We offer you a large selection of wood shredders with various working widths, rotor diameters and drive capacities. The possible granulate sizes usually range from 12 to 80 mm. Regardless of whether you need a compact, small system or have specific needs, we will always find the right solution for you! Capitalize on our reliability! We provide a 3 year carefree warranty on all our UNTHA wood shredders.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Recycling and processing of shredder heavy fraction

    Since 1991, the bi-directional dense medium separation technology for the recycling of automobile and industrial wastes is being used. For many years a principle client in this regard has been the Group Galloo.  Group Galloo owns currently 50% of the AD REM shares. At first the Galloo staff was not convinced that a carrot separator could compete with the classical dense medium separators on the market at that time. So they set up a trial on +12 mm automobile shredder residue, running half of the test material through a conventional drum and the other half through this modified bi-directional carrot separator.

    By AD REM N.V. (Valtech Group) based in Menen, BELGIUM.

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    Recycling equipments for shredder light fraction (SLF) recycling

    Dismantled ELVs (End of Life Vehicles) are sold to shredder operators and are reduced to fist-size pieces by large rotating hammer mills. The Shredder Light Fraction (SLF) is removed from the stream by suction, the intensity of which determines the amount and composition of the SLF. SLF consists essentially of plastics/rubber (~60%), Glass/sand i.e. mineral substances (~15%), Textiles/leather/wood (~10%), Paint dust/rust (~10%) and Residual metals (~5%). Other names for SLF are ASR (Automobile Shredder Residue) and Auto fluff or just fluff.

    By Eldan Recycling A/S based in Faaborg, DENMARK.

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    Recycling of plastic waste

    Recyclable plastics can come from a large range of sources. Shredder residues containing plastics are typically coming from small domestic appliances, electrical and electronic equipment and cars. These materials each have their own difficulties when they have to be processed to recover clean plastics. With the GRS equipment we are able to handle each type of these materials.

    By AD REM N.V. (Valtech Group) based in Menen, BELGIUM.

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    Reliable Shredding Technology for Pulper Ropes

    In addition to a homogenised granulate of your residual products, our customized shredding systems guarantee an optimal pre-product for further recycling or thermal utilisation in your plants. Pulper ropes or the reject are secondary raw materials that are created when waste paper is recycled. The pulper ropes must not be landfilled due to their material composition and must therefore be recycled accordingly – in most cases through shredding and subsequent separation of metals, glass and stones, etc. Our rotary shears or 2-shaft shredders together with our 4-shaft technology are very well suited for this application case. The advantage of the 4-shaft machines lies in the fact that the pre- and re-shredding occurs in one process step.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

  • SRF

    SRF Manufacture is an alternative fuel produced by shredding and dehydrating solid waste, typically consisting of combustible components of solid waste, including paper, card, wood, textiles and plastic. It can be produced to a range of specifications to meet customer requirements. Solid Recovered Fuel Manufacture The materials used to produce Solid Recovered Fuel pass through a series of shredders, screens, air classifiers/density separators and magnets. Inert materials, recyclable plastics and metals are extracted from the shredded material, leaving a mix of mainly non-recyclable paper, card, wood, textiles and plastic. Although a small proportion of these materials can be recycled the quality of these materials is compromised once they enter the residual waste stream and recovering energy from these materials is currently the best environmental option. For More information: https://the-mkgroup.com/portfolio/srf-manufacture/

    By MK Group based in Galbally, IRELAND.

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