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steam generation Applications

  • Power Generation

    Combustion turbines A gas turbine, also called a combustion turbine, is a type of internal combustion engine. It has an upstream rotating compressor coupled to a downstream turbine, and a combustion chamber in-between. The basic operation of the gas turbine is similar to that of the steam power plant except that air is used instead of water. The turbine shaft energy is used to drive the compressor and other devices such as an electric generator that may be coupled to the shaft. The energy that is not used for shaft work comes out in the exhaust gases, so these have either a high temperature or a high velocity. A catalyst is often used to treat these exhaust gases to comply with emissions regulations. EmeraChem has installed OEM and after-market catalyst in over 240 applications

    By EmeraChem based in Knoxville, TENNESSEE (USA).

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    Process Analytics - Water Purification (THORNTON)

    THORNTON specializes in measurements for pure and ultrapure water treatment with parameters of resistivity, conductivity, total organic carbon (TOC), flow, pH, ORP, dissolved oxygen and ozone. THORNTON products are frequently used in semiconductor and microelectronics manufacturing, pharmaceutical and biotechnology processing, and power and steam generation, as well as food and beverage production.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Thermal waste gas purification of siliceous organic compounds

    The cleaning problem of the heat exchangers was solved. The contaminants were destroyed efficiently and economically while steam for the production process was generated at no additional cost.

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    Boiler Water Testing / Cooling Tower Water Testing

    Boilers and cooling towers share two major water related problems: deposits and corrosion. As steam is generated by a boiler or water evaporating from a cooling tower, dissolved minerals are left behind, increasing the concentration of these minerals. Additional minerals are introduced via the water added to makeup the water lost to steam/evaporation. Eventually, the minerals reach a level (or cycle) of concentration that will cause either loss of efficiency due to scale or damage from corrosion. This level can be determined by the Ryznar or Langlier indices and correlated to a conductivity or TDS range. Most people recognize problems associated with corrosion. Effects from scale deposits, however, are equally important. For example, as little as 1/8` of scale can reduce the efficiency of a boiler by 18% or a cooling tower heat exchanger by 40%!

    By Myron L Company based in Carlsbad, CALIFORNIA (USA).

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    Wastewater Treatment

    Many industrial and pharmaceutical processes generate wastewater with volatile contaminants that increase the COD and BOD to a point where discharging to municipal wastewater is very costly or not an option. These contaminants can be removed from the water by distillation, substantially lowering the disposal cost, and, in many cases, the removed components can be further purified and reused in the process. MEGTEC offers the following solutions to remove the volatile contaminants and make wastewater suitable for discharge to most municipal wastewater treatment plants: Stripping columns using direct steam or a reboiler Distillation columns using indirect steam heat sources Our technologies have been applied to a range of processes including wastewater treatment from industries such as Pharmaceutical, Semiconductor, Chemical and Petrochemical.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

  • Environmental technology for paolyester plants industry

    For vacuum generation during the polycondensation process specially developed glycol steam jet vacuum systems are used.

    By Körting Hannover AG based in Hannover, GERMANY.

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    Applications and Air Pollutants Removed in the Biomass Industry

    Flue gas particulate and acid gases from biomass and bagasse boilers. Removal of ethanol, CO2 scrubbers and yeast cells from fermenters.  Removal of ash particulate, tars, acid gases and ammonia from steam reformers, gasifiers, pyrolosis units and cooling of syngas streams to acceptable limits to enable use as a fuel source for power generation or as a feedstock for chemical products. For tar removal, combination technologies can be used including oil based scrubbing solutions to reduce waste water generation. Ethanol and yeast cell removal from fermenter off-gases. Methanol from processing operations. Hydrogen sulfide removal on landfill, digester and producer gases with regenerable chemistries. Odor control for biomass storage facilities including carbon monoxide removal in wood chip storage areas. 

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Pumps for Asphalt / Bitumen

    DESMI has a full range of different pumps and matching equipment supporting the handing of bitumen products. Including unique features suited for today’s needs and new polymer based formulations, we have the solution. For certain applications, we can offer proven sealing options, available is also a patented zero-leakage pump with a state of the art magnetic coupling. This pump offers a total protection against spillage and vapour, which may create environmental hazards. Electrical heating is an alternative to heating by liquid or steam. Applications tend to fall into four categories: Production (refining), distribution (terminals), hot mix (paving mixtures), and roofing (filled asphalts). Refineries and terminals often use steel pumps, while hot mix asphalt plants use mainly cast iron pumps with heating jacketed, and either packing or mechanical seals. Roofing plants are generally pumping highly abrasive, filled asphalts for shingle manufacturing.

    By DESMI A/S based in Noerresundby, DENMARK.

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    Chemical Water Treatment for boiler water & heating systems

    In nearly all industrial areas steam is needed for different aims e.g. steam for process side, heating purpose or the generation of electricity. To reach the best efficiency of the boiler system an optimal boiler water treatment is essential. Disturbances in boilers caused by deposits, scaling, corrosion, local overheating or carryover into the steam reduce the operating safety and could lead to tremendous economic damages. Kurita delivers innovative technologies to prevent scale and corrosion in the whole boiler system - feed water tank, boiler, steam and condensate system.

    By Kurita based in Ludwigshafen, GERMANY.

  • Air pollution control for the waste gasification industry

    Processes that create a synthetic gas (syn gas) in a gasification process for waste reduction, electricity generation, or steam production (CHP – combined heat and power processes) – commonly benefit from custom heat recovery systems.

    By Catalytic Products International (CPI) based in Lake Zurich, ILLINOIS (USA).

  • Moisture Monitoring for Nuclear Reactors

    The Advanced Gas Cooled Reactor uses carbon dioxide gas to transfer heat from the nuclear fission core to the water boiler for steam generation. The moisture content needs to be monitored to avoid corrosion damage, and continuous moisture monitoring acts as a boiler leak detector or bulk moisture meter.

    By Moisture Control & Measurement Ltd based in Wetherby, UNITED KINGDOM.

  • Biogas Treatment & Utilization

    ADI Systems offers treatment of biogas for H2S removal using both biological and chemical-based scrubber technologies. ADI Systems can provide biogas utilization packages in the following applications: Internal Combustion Engines Gen-sets Microturbines Fuel Cells Boiler and Steam Generating Systems Sludge Dryers Contact ADI Systems to learn how we can help your facility reclaim energy from waste.

    By ADI Systems based in Fredericton, NEW BRUNSWICK (CANADA).

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    Water treatment for power plants

    The process of electricity generation from fossil fuels such as coal, oil and natural gas is water-intensive. Between 40-50% of all water abstracted and used in developed countries is used in the generation of electricity. Thus, a reliable, abundant and predictable source of raw water supply to a power plant is a critical factor in site selection. Water supplies are required to provide various process waters for the following essential main purposes such as make-up water, cooling water for steam turbine condensers, and auxiliary plant cooling water.

    The primary application of modern water treatment technology is to maintain the integrity and performance of the power plant. Critical plant applications have water purity or conditioning requirements that must be adhered to for safe, reliable and efficient power generation.

    Experience has shown that integration of water technology treatments with power plant design can be very important in reducing operational problems and component failures 

    At power plant worldwide there are increasing limitations on water availability and environmental restrictions on discharges. This is expected to promote measures for water conservation and to have an increasing influence on water treatment decisions. At power plant, the recycling of internal wastewater streams can extend from the recovery of individual high-quality waste streams, which can be reused either directly or after only limited treatment, through to the development of fully integrated water/wastewater treatment systems for zero liquid discharge. However, the application of reuse schemes requires site-specific assessment, as not all waters may be viable options for recovery.

    By De Nora Water Technologies based in Colmar, PENNSYLVANIA (USA).

  • Environmental technology for chilling - crystallisation industry

    For the generation of chilled water (down to 0°C) as well as for diverse crystallisation processes Körting steam jet chilling plants are used. This special chilling technique uses waste heat at a temperature level down to 80°C as motive energy. The first plants with combination of power/heat/chilling coupling are already in operation.

    By Körting Hannover AG based in Hannover, GERMANY.

  • Low emissions auxiliary boilers to coal or otherwise fired power plants

    Whether providing high-efficiency, low emissions auxiliary boilers to coal or otherwise fired power plants across the United States, or heat recovery steam generators to natural gas fired turbine plants you will find Superior Boilers serving the needs of power generation customers for years to come.

    By Superior Boiler Works, Inc. based in Hutchinson, KANSAS (USA).

  • High performance separation system for ethylene industry

    Fundamental building block chemical used in the production chain of polyethylene, PVC, styrene, ethylene glycol, vinyl acetate, linear ∂-olefins and a host of other chemical products. Eliminate hydrocarbons in Quench Water system, minimize fouling, provide greater system reliability, lower maintenance, lower energy costs. Quench water contains emulsified heavy aromatic hydrocarbon (SG = 0.975). Cracked hydrocarbons are extremely reactive. Polymerization leads to fouling of quench system, exchangers, dilution steam generator. Fouling reduces plant profitability and on-stream reliability.

    By Pentair Filtration Solutions, LLC based in Conroe, TEXAS (USA).

  • Material handling equipment for biomass energy industry

    You`ll find Jeffrey Rader`s equipment employed in many stages of woody biomass processing. Woody Biomass is the residual waste wood that results from the lumber manufacturing process. It is burned in a boiler to generate steam that is used both in the lumber-drying process and to produce electricity. Jeffrey Rader is a leader in serving the electric utility industry with boiler feed systems (pneumatic and mechanical) for producing electric power from biomass materials.

    By TerraSource Global based in St. Louis, MISSOURI (USA).

  • Aquatech Enhanced Oil Recovery (EOR)

    In a Steamflood Enhanced Oil Recovery (EOR) process, steam is injected in the well, lowering the viscosity of heavy oil suitable for extraction through the production wells. The fluid from the wells is a mixture of oil, water and gas and goes through a separation system to separate the three. The separated produced water is heavily contaminated with dissolved solids and hydrocarbons. Aquatech’s Steamflood Enhanced Oil Recovery (EOR) Technology offers the integrated solutions for the treatment EOR produced water for boilers, generating a purified product that can be reused for the production and injection of steam. Our turnkey approach to treatment includes coordinating the logistics of wastewater removal off-site and any sludge disposal.

    By Aquatech International Corporation based in Canonsburg, PENNSYLVANIA (USA).

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