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syngas production Applications

  • Alternative Fuel Production

    Superior Boiler Works, Inc. led the way in Ethanol production in the USA with more installed firetube boilers in Ethanol plants than any other manufacturer. Ethanol requires the distillation of sugars into an alcohol fuel. Superior’s products are used to generate heat needed for the ethanol distillation processes, heating storage tanks as well as batch reactors. Additionally, Superior Boilers can be fitted with packaged burners which fire a variety of fuels from tallow to syngas to Hydrogen and most anything in between.

    By Superior Boiler Works, Inc. based in Hutchinson, KANSAS (USA).

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    Applications and Air Pollutants Removed in the Biomass Industry

    Flue gas particulate and acid gases from biomass and bagasse boilers. Removal of ethanol, CO2 scrubbers and yeast cells from fermenters.  Removal of ash particulate, tars, acid gases and ammonia from steam reformers, gasifiers, pyrolosis units and cooling of syngas streams to acceptable limits to enable use as a fuel source for power generation or as a feedstock for chemical products. For tar removal, combination technologies can be used including oil based scrubbing solutions to reduce waste water generation. Ethanol and yeast cell removal from fermenter off-gases. Methanol from processing operations. Hydrogen sulfide removal on landfill, digester and producer gases with regenerable chemistries. Odor control for biomass storage facilities including carbon monoxide removal in wood chip storage areas. 

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • Hazardous and Special Wastes

    Gasplasma® uses a DC Plasma Converter to crack impurities from the raw syngas. The intense heat and strong UV light produced by the Plasma Arc neutralises hazardous wastes, such as sludge and oils, creosote and other preservatives and chemicals. Gasplasma® transforms the organic parts of the waste into a hydrogen-rich syngas that is used to generate clean, renewable power and renewable heat. The second stage Plasma Converter makes hazardous elements inert and all the inorganic materials are vitrified into an environmentally benign product called Plasmarok®.

    By Advanced Plasma Power (APP) based in Swindon, UNITED KINGDOM.

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    Gas Sensing for Gasification

    Syngas (short for synthetic gas) can be burnt and used as a fuel source, the main constituents of syngas are Carbon Monoxide (CO) and Hydrogen (H), which amount for around 85% of Syngas, and it is produced by a process called Gasification. Gasification starts with a base material which can originate from a wide variety of materials for example wood chips and pellets, plastics, municipal solid waste, sewage, waste crops, and fossil fuels such as coal. During Gasification the base material is reacted at high temperature without combustion with controlled amounts of oxygen (O) or steam. The composition of the base material combined with the amount of oxygen and heat used in the process affects the composition of the resultant SynGas, in which the CO can vary between around 20 and 60%. In addition, large amounts of H and CO are also formed. The measurement of CO is therefore an important feature in the production of SynGas.

    By Edinburgh Instruments Ltd based in Livingston, UNITED KINGDOM.

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