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thermal oxidizer system Applications

  • Ozone/UV systems for Industrial, municipal, and residential wastewater treatment

    In 2004-2005 LIFETECH`s laboratory worked out an advanced oxidation process (AOP) for removal of dioxins and furans (PCDD/F), chlorophenols and other contaminants from the BCD process wastewater. Consequently, our technology was installed and from April 2006 successfully used in the `Spolana-Dioxins` Project at SPOLANA a.s. in Neratovice, Czech Republic, as a part of Special Wastewater Treatment Plant. Our supply consisted of an ozone generator with the output of 5 kg O3/h at 10% w/w ozone concentration, two reaction tanks with mixing systems, a vent ozone destructor, and a control system. The world largest project for removal of PCDD/F was managed by BCD CZ a.s., a subsidiary of Thermal and Chemical Soil Remediation Ltd.

    By LIFETECH based in Brno, CZECH REPUBLIC.

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    Air pollution control for the chemical processing industry

    Anguil thermal and catalytic oxidizer systems are used on various applications throughout the chemical processing industry for emission abatement. Our experience includes applications on tank vents, amine tail gases, API separators, acid gases, inert streams and more. Regulatory Compliance Guaranteed, Seamless Process Integration, Efficient Destruction Technologies, Advanced System Controls.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Petrochemical

    Durable regenerative thermal oxidizer (RTO) technology is at the core of our systems. MEGTEC designs and engineers system solutions to meet your special requirements, ranging from energy-efficient treatment of dilute volatile organic compound (VOC) flows, such as tank ventilation, to demanding applications utilizing VOC energy for secondary heat recovery; for example, in the form of process streams. This can include pre- and tail gas treatment systems, and could handle hazardous components such as sulphurous or chlorinated hydrocarbons. For special requirements, we can offer FTO (flameless thermal oxidation) and we can design systems operating safely on oxygen contents below 5%.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Wood Products

    MEGTEC is a leader in providing regenerative thermal oxidizers (RTO) for VOC control for products such as OSB, MDF, SYP, plywood, particleboard, wood pelletizing and other engineered wood products, with particular expertise in solving the problems of media plugging and alkali attack associated with wood dryer exhaust. With thousands of systems installed worldwide in many process industries, MEGTEC has the knowledge to provide you with the best solution for your specific needs. MEGTEC’s designs are modular and cleanable, using alkali-resistant ceramics and corrosion-resistant materials of construction.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Chemical and Pharmaceutical Solutions

    The application of VOC emission control equipment for the chemical and pharmaceutical industries requires a thorough knowledge and understanding of the customer's process and requirements, and having the ability to offer custom solutions. MEGTEC has years of experience in finding solutions to support the chemical industries worldwide. with our range of solutions including scrubbers and wet electrostatic precipitators, carbon adsorption systems for solvent recovery, distillation and purification equipment, and thermal oxidation systems.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Waste to Energy

    We can treat the air streams from waste management plants, MBT (Mechanical Biological Treatment) reception and composting areas, Waste Water Treatment Plants (WWTP), Refuse Derived Fuel (RDF) Plants, gasification of waste, syngas, torrefaction, gas engines and biogas upgrading. In waste management plants and WWTP, we remove the odors that may be causing a nuisance to neighbors, with bioreactors using Biomass to degrade odorous components and where odors are particularly intractable or VOC emissions higher, thermal oxidizers to meet prescribed emission limits and odor levels. In RDF Plants, Syngas, Gasification, Gas Engine and Biogas Upgrading applications, we employ thermal oxidizers, particulate removal and DeNOX systems, for the control of VOC, NOx, CO and particulates to prescribed emission limits.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Coating and Laminating

    MEGTEC’s experience and application know-how are at your command for tough drying and web handling applications such as slow-drying coatings and materials or thin film coating and laminating. Dryers can be equipped with a wide variety of nozzle configurations ranging from simple slot nozzles to sophisticated Coanda-style air bars and patented air foil systems. A full range of heat sources are available including steam, direct and indirect gas-fired, thermal oil, electric, hot water and IR. In addition, the air handling systems can be integrated into the dryer enclosure or stand-alone for remote installation. When the process requires pollution control systems for solvent-based applications, MEGTEC also offers regenerative thermal oxidizers, solvent recovery, distillation and purification systems. MEGTEC also offers waste heat recovery packages to “close the energy loop” between pollution controls and the process, in order to reduce production costs and increase customer profits

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Hazardous waste treatment solutions for metal industry

    Sludge by-products from the metalworking industry have a high potential for recycling. Prolonged grinding processes can generate large amounts of highly valuable, alloy-rich sludge; consisting of metal powder and cooling lubricants. Inside our VacuDry system, the thermal separation of the liquids (hydrocarbons, eventually water) and solids (metal powder) takes place in an oxygen free atmosphere. This absence of oxygen ultimately eliminates material degradation by oxidation, and self-ignition or explosion risks. Operation under a low vacuum ensures the possibility to recover the cooling lubricants for later reuse. After the thermal treatment, for appropriate handling in the melting process, the metal powder is pressed into briquettes. With the econ VacuDry technology, 100% recycling of all ingredients is possible.

    By econ industries services GmbH based in Starnberg, GERMANY.

  • Air pollution control for the converting, coating industry

    Companies that coat paper, film, or foil webs with solvent coatings or silicone coatings – commonly use thermal oxidizers and heat recovery systems for air pollution control needs.

    By Catalytic Products International (CPI) based in Lake Zurich, ILLINOIS (USA).

  • Applications and Air Pollutants Removed in the Chemical, Pharmaceutical and Plastics Industries

    Supplying for over 35 years reliable air pollution control equipment and systems for removal of all gaseous compounds, particulate and odors from chemical process operations, reactors, dryers, calciners, membrane cells, pharmaceutical reactors and tablet dryers, crystallizers, vessel filling and storage vent emissions, emergency scrubbing of high concentration gas releases from cylinders, vacuum pump emissions, Quench /scrubber systems for acid gases and particulate from high temperature thermal oxidizers.  Gaseous emissions from piloting operations and research lab hoods. Specialty NOx abatement for explosives manufacturing and other process operations. Recovery and re-concentration of acids and other gaseous contaminants including by-product production.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • Applications and Air Pollutants Removed in the Petroleum/Petrochemical Industry

    Scrubbing of Hydrogen sulfide, mercaptans and other organosulfur compounds from sour gas and other sources. Proprietary regenerative scrubbing chemistries for hydrogen sulfide removal with sulfur production. By-product production systems for producing sodium hydrosulfide (Nash) from hydrogen sulfide. Sulfur dioxide scrubbing. Recover catalyst dust from FCC units. HCL storage tank vent scrubbing. Removal of HCL and particulate from thermal oxidizers burning chlorinated plastics. Marine drilling platforms sulfur dioxide thermal oxidizer emissions.  Asphalt plant scrubbers and hydrogen sulfide emissions from holding tanks. Pilot plant scrubber systems for hydrogen sulfide. Removal of halogenated and sulfur bearing gaseous compounds from high temperature thermal oxidizers and drilling platforms waste. Well drilling hydrochloric acid storage tanks.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • Real Time Gas Analysis - Calorimetry Reaction

    Hiden gas analysis systems provide for high sensitivity, wide dynamic range, real-time analysis of almost any gas and vapour. Hiden’s application specific gas analysis systems are tailored to meet the specific application requirements, and include a range of special sampling, vacuum pumping and vacuum accessories. Hot zone sampling accessories are included for evolved gas analysis from furnaces, and thermo gravimetric analysers, TGA, for example. Thermal analysis methods are vital for catalysis characterization. For thermal analysis including temperature programmed desorption TPD , temperature programmed oxidation TPO, and temperature programmed reduction TPR, studies, Hiden gas analysis systems include enhanced pumping for hydrogen and special close coupled sampling to the TPD/TPO/TPR reactor for optimum thermal analysis response...

    By Hiden Analytical Ltd. based in Warrington, UNITED KINGDOM.

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