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thermal waste treatment Applications

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    Industrial Solution for incineration & thermal treatment

    Waste incineration, including solid municipal and hazardous waste, biomedical waste and hazardous liquid are all continually under more stringent scrutiny by regulators. Macrotek has designed and supplied many integrated systems to meet most guidelines. In several installations, hazardous waste has been combined with radioactive waste, requiring nearly non-detectable emission levels for many of the contaminants. Macrotek has installed and tested systems for these processes with the results significantly better than required standards.

    By Macrotek Inc. based in Markham, ONTARIO (CANADA).

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    Waste to Energy

    We can treat the air streams from waste management plants, MBT (Mechanical Biological Treatment) reception and composting areas, Waste Water Treatment Plants (WWTP), Refuse Derived Fuel (RDF) Plants, gasification of waste, syngas, torrefaction, gas engines and biogas upgrading. In waste management plants and WWTP, we remove the odors that may be causing a nuisance to neighbors, with bioreactors using Biomass to degrade odorous components and where odors are particularly intractable or VOC emissions higher, thermal oxidizers to meet prescribed emission limits and odor levels. In RDF Plants, Syngas, Gasification, Gas Engine and Biogas Upgrading applications, we employ thermal oxidizers, particulate removal and DeNOX systems, for the control of VOC, NOx, CO and particulates to prescribed emission limits.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Hazardous waste treatment solutions for metal industry

    Sludge by-products from the metalworking industry have a high potential for recycling. Prolonged grinding processes can generate large amounts of highly valuable, alloy-rich sludge; consisting of metal powder and cooling lubricants. Inside our VacuDry system, the thermal separation of the liquids (hydrocarbons, eventually water) and solids (metal powder) takes place in an oxygen free atmosphere. This absence of oxygen ultimately eliminates material degradation by oxidation, and self-ignition or explosion risks. Operation under a low vacuum ensures the possibility to recover the cooling lubricants for later reuse. After the thermal treatment, for appropriate handling in the melting process, the metal powder is pressed into briquettes. With the econ VacuDry technology, 100% recycling of all ingredients is possible.

    By econ industries GmbH based in Starnberg, GERMANY.

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    Hazardous waste treatment solutions for site remediation

    The contamination of soils as a result of prior chemical production can often be unpredictable and diverse. The majority of such pollutants will require an ex-situ treatment method. Many of our VacuDry units can be used for direct-feeding contaminated soils. To reduce the input amount for thermal treatment, the VacuDry units can also be used in combination with soil-washing plants: In this case, customers only feed the high polluted fractions and screened fines (e.g. below 10 mm), as well as the filter-cake from the soil washing process. However, we are able to handle soil contaminated with mercury, hydrocarbons, PAH, PCB, dioxins, furans, organic-lead compounds and many more. VacuDry plants for on-site ex-situ remediation projects are delivered in a modular design.

    By econ industries GmbH based in Starnberg, GERMANY.

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    Hazardous waste treatment solutions for oil and gas industry

    There are a wide amount of applications for our VacuDry® process within the oil and gas industry. A large variety of wastes and by-products that are generated in the oil & gas production chain can be treated effectively and sustainably. In past decades, numerous thermal desorption processes have been implemented worldwide, using a variety of heating chamber designs to separate hydrocarbons from the mineral solids. Such standard TDUs work under atmospheric pressure which can lead to safety risks, high energy consumption, larger emissions and limited flexibility regarding altering feed materials. Due to its unique design, the complications outlined above are avoided throughout the VacuDry® process. When it comes to treating standard oily wastes, mercury-containing waste streams, NORM, and especially for the recovery of highly valuable drilling fluids from drill cuttings; our vacuum thermal desorption process (i.e. vacuum distillation) is economically unbeatable.

    By econ industries GmbH based in Starnberg, GERMANY.

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    Flow measurement instrumentation for waste water treatment flow solutions

    With its high turndown and direct mass flow, our immersible thermal meters are the instrument of choice for measuring aeration basin air flow and monitoring digester gas. Our vortex meters are used to measure steam in the cogeneration processes, while our ultrasonic flowmeters are used for influent and effluent measurement.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

  • Evaporators technology for waste & recycling industry

    The leachate produced by the waste in the landfill is an extremely pollutant effluent that requires high effective treatment processes to comply with the very strict limits for discharging operations. EVALED evaporators are a technological solution which allow to exploit the biogas cogeneration for the full or partial power supply of the plant within the limits of the environmental regulations and to reduce the relevant costs for thermal energy and leachate disposal.

    By EVALED - Veolia Water Technologies based in Zoppola (PN), ITALY.

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    Reliable Shredding Technology for Hospital Waste

    Our shredding machines are perfectly suited for the chemically aggressive material in your hospital waste. After the shredding process, the material can be optimally utilised thermally or disposed of together with municipal solid waste once it has been sterilised. The shredding is so effective that the granulate does not give any indications of the source material. Hospital waste consists of very different types of waste and requires special treatment during disposal due to the presence of infectious and highly contaminated materials. Depending on the waste type or classification, the hospital itself might need to specially treat the waste or store it in dedicated plastic containers or drums on-site.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Coating and Laminating

    MEGTEC’s experience and application know-how are at your command for tough drying and web handling applications such as slow-drying coatings and materials or thin film coating and laminating. Dryers can be equipped with a wide variety of nozzle configurations ranging from simple slot nozzles to sophisticated Coanda-style air bars and patented air foil systems. A full range of heat sources are available including steam, direct and indirect gas-fired, thermal oil, electric, hot water and IR. In addition, the air handling systems can be integrated into the dryer enclosure or stand-alone for remote installation. When the process requires pollution control systems for solvent-based applications, MEGTEC also offers regenerative thermal oxidizers, solvent recovery, distillation and purification systems. MEGTEC also offers waste heat recovery packages to “close the energy loop” between pollution controls and the process, in order to reduce production costs and increase customer profits

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

  • Anaerobic Digester for Biogas Plant

    Glass fused to steel tank is made by a special process, called vitreous enamel coating ,which is an advanced technology for anti-corrosion purpose of steel plate. Tanks are coated both inside and outside with enamel .Today, glass fused to steel tank is widely used in wastewater treatment projects as aerobic and anaerobic reactors of UASB,EGSB,SBR,BAF,USR,CSTR, and equalization tank, clarifier, and sludge holding tank. It has proven its superior resistance to thermal and chemical when facing water with extremes in pH and temperature.

    By Center Enamel Co,.Ltd based in Guangzhou, CHINA.

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    SSI builds shredding systems for alternative fuels processing

    SSI has been designing and manufacturing size reduction systems to prepare solid wastes for thermal treatment or conversion to alternative fuel. SSI has supplied hundreds of systems worldwide for generating energy from many different waste materials—from industrial, municipal, and hazardous wastes to tires, mill waste, wood and other organic materials.

    By SSI Shredding Systems, Inc. based in Wilsonville, OREGON (USA).

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