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wash system Applications

  • Recycling and Washing Equipment for the Manufacturing Industry

    From designing continuous production machines to integrating automated solvent-transfer systems, we manufacture a wide variety of industrial-quality, automated recycling and washing equipment. We can respond to your very specific needs in terms of semi-automated, robotic or completely automated systems. Some of our machines have contributed to gains in productivity of 100 to 700%, and all with impeccable quality control. Here are some examples of different types of automation processes achieved with recycling and washing equipment designed and manufactured by IST Pure. These examples were chosen to illustrate a wide variety of automation techniques possible.

    By International Surface Technologies based in Laval, QUEBEC (CANADA).

  • Wastewater Treatment for Car Wash

    Our current solution is based on several years of experience with water treatment for car wash systems using Rotating Bed Biofilm Reactor technology (RBBR). When combined with a flotation unit, solids are separated from the water, most of which can be recycled back to the washing system. Rotating Bed Bio Reactor (RBBR) developed by Clewer and specific microbe population are patented and suitable for use larger scale applications.

    By Clewer OY based in Turku, FINLAND.

  • Vacuum excavation solutions for car wash pit clean out

    The Vac‐Tron trailer mounted vacuum system is the perfect tool for cleaning out car wash pits. By utilizing the vacuum portion of the system you can remove the oil, grease, chemical slick and garbage debris from the washout pits. Once all the debris is removed, you can utilize the high pressure water wand that offers 4 GPM at 4,000 psi to clean out the structure (i.e., walls, floor of the pits, grate overhead) leaving it clean and free of any build‐up. The Mini‐Combo Model is equipped with a jetter system which offers 15 GPM at 2200 psi. Use of this efficient tool will enable you to clean out the 4” lines that connect the washout pits so as to ensure proper drainage of contaminated water to the holding tank, if applicable.

    By Vac-Tron Equipment based in Okahumpka, FLORIDA (USA).

  • Sludge dewatering and water recovery from sand and aggregate washing processes

    Bilfinger Water Technologies designs and builds complete water recovery and slurry dewatering systems for sand and aggregate washing plants. These high-performance systems minimize water usage and solid disposal problems.

    By Aqseptence Group based in Aarbergen, GERMANY.

  • KRYSTAL KLEEN CAR WASHES REMOVES WATER SOFTENERS AFTER SCALEWATCHER INSTALLATION

    Krystal Kleen Car Washes in Hoover, Alabama has removed the water softeners from its three self-service car washes following the installation of the computerized, electronic, water-conditioner Scalewatcher® from Scalewatcher North America. This has not only saved the company thousands of dollars a year in salt but also provided a short-term payback on the units. Krystal Kleen Car Washes is located in a hard water area, with Total Alkalinity of around 200mg/L. This necessitated Jim LeNoir, owner of Kyrstal Kleen Car Washes, using water softeners at his three premises to prevent scale formation and water spotting on the cars. “I decided to try Scalewatcher at Montevallo since this was the hardest water location of the three”, said Jim LeNoir. “I stored the water softener just in case it was needed. However, after a year the Scalewatcher was working just as efficiently as the water softener and the customers were happy. Next installation was at Calera with the same results and finally at Homewood which has a spot free rinse system.” All car washes, including conveyor or rollover; high-pressure touchless automatics and self-serve bays, use water as the primary means of removing the dirt, road grime, salt, and snow off the surface of the vehicle during the wash process. Water softeners are the mainstay in the wash industry, providing a means of removing the hard mineral deposits that prevent soap from working efficiently. Water softeners are utilized to overcome the calcium carbonate that is the primary component of water hardness. However, in many States now, including Southern California, municipalities and water departments are severely limiting, and in some cases prohibiting, the use of salt-regenerating water softeners due to concern regarding the increased levels of salt in ground water. The award-winning Scalewatcher system not only helps car washes meet these regulations by minimizing salt usage but also saves money on salt purchase and has the additional benefit of removing scale from lines and nozzles. The environmentally friendly Scalewatcher provides a permanent solution to hard water problems without the need of chemicals, salt or maintenance. It works by producing a varying electronically applied force field, induced by a coil wrapped around the outside of the pipework, which keeps the minerals in suspension and thus prevents limescale forming. The water’s increased solubility enables it to dissolve existing scale, which is gradually washed away. “All the water softeners have now been removed freeing up much needed space and saving me money. Best of all I no longer have to haul salt pellets”, concluded Jim LeNoir. Scalewatcher models are based on continuous research and over 20 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems start at $248.00 USD and are capable of treating pipe sizes from one to 80 inches. All Scalewatcher systems come with a full performance guarantee and include free shipping throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

  • EcoTex laundry systems for senior care

    Faced with soaring utility costs and the high risk of infection spread, senior care laundry facilities can benefit greatly with an EcoTex ozone system. With an EcoTex System in place, a laundry room can achieve superior disinfection, reducing energy consumption, increasing wash quality, extending linen life, and be environmentally green. An EcoTex Laundry System starts saving money and improving wash quality the moment it’s installed. Much of the savings stems from reducing wash temperatures from 180o F to 50o F and cutting a laundry’s operation from eight hours to six hours per day.

    By ClearWater Tech LLC based in San Luis Obispo, CALIFORNIA (USA).

  • EcoTex laundry systems for Hospitals

    Hospital laundries process thousands of pounds of contaminated laundry every day. On the average, this equates to some 3.2 million pounds a year of linens, gowns, bed clothing, pads, mops, and washing cloths. Not only is soil removal a concern, so is disinfection. But with an EcoTex System, hospitals can remove soils while achieving a 99.999% bacterial kill. Cold water washing eradicates C.diff, Aspergillus Niger, and MRSA, while eliminating up to 90 percent of the hot water you’re now using. The EcoTex system is soft on fabrics for extended linen life. It is UL, cUL and CE certified and guaranteed for long-lasting performance. All while saving you a staggering amount on rising electricity, gas and water costs.

    By ClearWater Tech LLC based in San Luis Obispo, CALIFORNIA (USA).

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    E-scrap Recycling Equipment for Recycling Industry

    Electronic scrap (also named e-scrap) mainly includes discarded household appliance like refrigerator, TV, computer, washing machine, printer, fax machine, cellphone, circuit board, hard discs, CD ect. With the development of electronic industry and information technology, and electronic products’ fast replacement, the problem of e-scrap has become one of the stringent problems which need to be resolved effectively and correctly. Every year the 20 – 50 million metric tons of electronics end up in landfills all over the world.

    By Harden Industries Ltd. based in Zhongshan, CHINA.

  • EcoTex laundry systems for correctional facilities

    Pounds of heavy-soiled laundry are washed daily at correctional facilities. Laundry equipment must provide inmates with clean and durable linens and clothing, and must minimize the spread of “superbugs” that can occur in these environments. With limited budgets, federal and state institutions are mandated to use cost effective laundry equipment – which makes an EcoTex Ozone System a perfect choice. EcoTex is an ozone diffusion system that maximizes cold water laundering effectiveness for a 99.999% bacterial kill, including C.diff, Aspergillus Niger, and MRSA, while eliminating up to 90 percent of the hot water you’re now using. Using Ecotex, electricity, water, and gas savings budgets can be virtually cut in half.

    By ClearWater Tech LLC based in San Luis Obispo, CALIFORNIA (USA).

  • High performance separation system for caustic treating industry

    The key aspects of a caustic treating system pertain to the degree of contact between the caustic and hydrocarbon to facilitate the mass transfer. Increasing the specific surface area of contact in a two phase system necessarily creates a tight emulsion. The product hydrocarbon often contains entrained caustic, which is not easily recovered by a simple water wash followed by a separator drum. The spent caustic is often regenerated with sour-naphtha stream that is used to extract the disulfide oils into the hydrocarbon phase.

    By Pentair Filtration Solutions, LLC based in Conroe, TEXAS (USA).

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    Ultraviolet disinfection systems for the total organic carbon (TOC) reduction sector

    Total Organic Carbon (TOC) is found in all water supplies as naturally occurring organic matter. Over many years of experience, medium or low pressure UV treatment has become recognised as an effective process step in the breakdown and reduction of TOC in water intended for use in pharmaceutical, health care, power generation and micro-electronics applications. In the latter case, ultra-pure water is used to wash silicon wafers on which even small deposits of carbon compounds on the wafers can severely affect their performance.

    By atg UV Technology based in Wigan, UNITED KINGDOM.

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    Wastewater Pretreatment Solutions for Original Equipment Manufacturers (OEM)

    Groundwater Treatment Systems. Wash Water Treatment Systems. Pre-treatment Before Evaporators and Pre-treatment Before Filtration.

    By Hydro Quip, Inc. (HQI) based in Seekonk, MASSACHUSETTS (USA).

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    Plastic shredders

    Plastic shredding As a renowned manufacturer of reliable plastic shredders, we offer special machines for in-house recycling and for heavily contaminated post-consumer waste. Due to its format, components and characteristics, plastic is a very versatile material that is primarily used in industrial mass production. The resulting plastic waste can be recycled by shredding and washing the material, before generating a reusable, recycled granulate. Shredded plastic waste can also be used for energy generation. Our plastic shredders were developed specifically for the processing of these components. They deal effortlessly with all kinds of plastics, ranging from foils, lumps, profiles, fibres, ribbons, PET bottles and hollow parts to post-consumer and production waste. Thanks to a range of different cutting systems, rotor diameters and shapes as well as different blade sizes, the shredders are suitable for thermoplastics, duroplastics and elastomers. A Customized plastic shredder for you

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Recycling Solutions for the panelboard productions

    Since the MDF-board production has started, ANDRITZ has continuously influenced the panelboard industry with on-going technical and technological developments and responsive services. ANDRITZ is one of the leading suppliers for complete front end-packages for the MDF-industry, consisting of the wood yard, the chip washing system and the pressurized refining system. ANDRITZ designs tailor-made solutions for each customer depending upon the raw materials used. The systems can process wood chips, sawdust, shavings, and annual plants such as bagasse or straw.

    By ANDRITZ MeWa GmbH based in Gechingen, GERMANY.

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    Centrifuges for industrial waste water, minerals and oil industry

    Residues containing oil are created wherever oil is extracted or processed. Flottweg decanters, Tricanter, separators and systems offer an environmentally friendly solution to the following applications in the processing industry: Processing of sand washing water and gravel wash water. Cleaning wastewater and exhaust gases in steelworks. Cleaning and processing of tar in coking plants. Processing of wastewater containing oil. Processing of oil sludge from ponds and lagoons. Processing of residues containing oil from the cleaning of crude oil tanks. Processing of drilling slurry, drilling emulsion and drilling muds. Processing of ore and minerals.

    By Flottweg SE based in Vilsbiburg, GERMANY.

  • Dewatering applications for screw presses in pulp and paper mills

    Stock Thickening: Between Primary and Secondary Refining Stage. Between Secondary and Tertiary Refining Stage. In Front on High-Density Stock Chest. In Front of Dispersion Systems in Recycle Mills. Pulp Washing for Pine Tar and Chemical Removal.

    By Press Technology & Mfg., Inc. based in Springfield, OHIO (USA).

  • Solutions for the equipment decontamination

    BioSolve Pinkwater is used for cleaning/decontaminating tools and equipment at remediation sites, in refineries, on drilling rigs, following spill cleanup, and in industrial maintenance operations. Generally applied with standard pressure washing equipment.  Most oil and tar build-up can be washed away on contact. For more severe contamination, use of a hot water system may yield better results.

    By The BioSolve Company based in Lexington, MASSACHUSETTS (USA).

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    Dry bulk material processing for the food industry

    The need for improved sanitation and hygienic cleaning in the manufacturing process of food is growing every year. The FDA and USDA enforce this demand with the strongest focus on food equipment and food processing. Meyer offers a wide range of products ideal for the food processing industry. Our top rated Sanitary Airlock Feeders incorporate multiple modernizations for the food industry. They are specially designed for applications where frequent cleaning, sanitizing or inspection of the bulk handling system is required and minimum downtime is critical. Each Sanitary Airlock Feeder can be manufactured to meet NFPA explosion ratings while being FDA and USDA approved for operations. Additionally, increased accessibility of critical internal components, simplistic cleaning of valve internals eliminating contamination, water resistant exterior for high-pressure washing and quick dis-assembly/re-assembly for minimal downtime are just a few features of our Sanitary Airlock Feeders.

    By Wm. W. Meyer & Sons, Inc. based in Libertyville, ILLINOIS (USA).

  • Ozone generators for laundry application

    In recent years ozone laundry technology has proven itself to be an effective tool in helping to reduce water usage and energy consumption while also reducing wash and dry times, ensuring the absence of microorganisms, and improving the quality and useful life of laundered products. There are economic advantages to an ozone system as well as microbiological and environmental benefits. Currently in the United States there are over 2,000 ozone laundry systems in place and as many as 3,000 more in the United Kingdom alone.

    By Absolute Systems Inc. based in Edmonton, ALBERTA (CANADA).

  • Wastewater treatment for the beverage industry

    Enterprises in the beverage industry are facing tough competition. Water consumption is one of the most significant cost factors in the sector, since water is the main ingredient of their products. In addition, bottle washing or cleaning of machines and equipment also requires enormous amounts of clean water. This is why beverage producers need a wastewater treatment system that meets these demands.

    By DAS Environmental Expert GmbH based in Dresden, GERMANY.

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