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waste gas stream Applications

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    Several waste gas streams: Highly contaminated oxygen-free waste gas,|and medium waste gas stream

    Explosive oxygen-free waste gases are disposed of and contribute to the oxidation process of the contaminants.

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    Several waste gas streams: Short, high concentration peaks and a constant |medium concentration

    Concentration peaks and liquid waste posed a tough challenge on the air pollution control system. With the CTP solution, this waste is not only disposed of but also reduces the burner energy considerably.

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    Mercury Waste

    Mercury-contaminated wastes are a major challenge for many industries including the chlorine industry, oil & gas drilling, oil & gas refineries (catalysts) and fluorescent lamps recycling. Due to strict legal restrictions and HSE requirements, mercury-contaminated waste is required to be handled with special care. We at econ industries have the best solution for each specific mercury waste stream, with plants that are recognised as being state of the art from approval authorities worldwide. Find more information an the benefits of VacuDry® mercury waste plants on http://www.econindustries.com/applications/mercury-wastes

    By econ industries GmbH based in Starnberg, GERMANY.

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    Oily Waste

    Wherever oil is produced, processed, transported or stored, our clients face large amounts of oily waste in many different forms. Our VacuDry® technology allows efficient and environmentally friendly treatment of all oily waste streams within a single plant. Due to the conditions under which the waste is treated (low temperature, vacuum and nitrogen blanketing), the recovered oil can then be reused after treatment. Find more information and the benefits of VacuDry® oily waste plants on http://www.econindustries.com/applications/oily-wastes

    By econ industries GmbH based in Starnberg, GERMANY.

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    Hazardous waste treatment solutions for oil and gas industry

    There are a wide amount of applications for our VacuDry® process within the oil and gas industry. A large variety of wastes and by-products that are generated in the oil & gas production chain can be treated effectively and sustainably. In past decades, numerous thermal desorption processes have been implemented worldwide, using a variety of heating chamber designs to separate hydrocarbons from the mineral solids. Such standard TDUs work under atmospheric pressure which can lead to safety risks, high energy consumption, larger emissions and limited flexibility regarding altering feed materials. Due to its unique design, the complications outlined above are avoided throughout the VacuDry® process. When it comes to treating standard oily wastes, mercury-containing waste streams, NORM, and especially for the recovery of highly valuable drilling fluids from drill cuttings; our vacuum thermal desorption process (i.e. vacuum distillation) is economically unbeatable.

    By econ industries GmbH based in Starnberg, GERMANY.

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    Waste recovery for glass manufacturing

    Tetronics` twin torch system has been used continuously for the commercial production of high quality silica glass for optical applications since 1992. Tetronics’ unique twin torch technology allows a plasma arc to be created in space, which enables a falling stream of high quality silica powder to be melted at the junction of the two arcs to form an ingot of high optical quality silica glass. By using plasma as a clean and controllable heat source, the product has a high degree of integrity, because the absence of a natural gas flame means the resulting product is free from bubbles, contamination and other defects.

    By Tetronics (International) Limited based in Swindon, UNITED KINGDOM.

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    Waste to Energy

    We can treat the air streams from waste management plants, MBT (Mechanical Biological Treatment) reception and composting areas, Waste Water Treatment Plants (WWTP), Refuse Derived Fuel (RDF) Plants, gasification of waste, syngas, torrefaction, gas engines and biogas upgrading. In waste management plants and WWTP, we remove the odors that may be causing a nuisance to neighbors, with bioreactors using Biomass to degrade odorous components and where odors are particularly intractable or VOC emissions higher, thermal oxidizers to meet prescribed emission limits and odor levels. In RDF Plants, Syngas, Gasification, Gas Engine and Biogas Upgrading applications, we employ thermal oxidizers, particulate removal and DeNOX systems, for the control of VOC, NOx, CO and particulates to prescribed emission limits.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

  • High performance solid-liquid separation system for deepwell industry

    Deepwell facilities for the disposal of plant waste streams often employ nominally rated spray spun elements, bags, diatomaceous earth filters, and various other types of conventional filtration technology. These labor intensive systems provide protection of the well from occlusion by suspended particle matter, albeit often with high operational cost and limited assurance of reliable fluid quality. The ongoing challenge facing a deepwell system is the requirement that the formation into which the waste is being pumped must maintain its porous nature in order to operate effectively. Therefore, reliable, effective filtration to capture particles with the potential to plug the formation is critical. Pentair Porous Media’s proven advanced separation technologies have been employed in deepwell disposal systems to enhance system reliability, assure well integrity and lower operating costs and system maintenance.

    By Pentair Filtration Solutions, LLC based in Conroe, TEXAS (USA).

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    Product and services for industrial - refineres industry

    For industrial customers, we offer cost-effective and environmentally attractive alternatives to oxidize, precipitate, segregate and remove unwanted pollutants, contaminants and by-products from waste streams and industrial processes. Whether using our time-proven CAIROX®, AQUOX®, and LIQUOX® permanganate-based products, our manganese based CARULITE® catalyst, or any of our other newly developed technologies, our long history and unmatched experience and environmentally friendly expertise provides customer specific solutions to many diverse industries.

    By Carus Corporation based in Peru, ILLINOIS (USA).

  • Energy and Fuels from Wood Wastes and Biomass

    Wood wastes include woods from forestry, railways – sleepers, telecoms – telephone poles, timber manufacturing processes and the construction industry. Many of these types of wood tend to be contaminated with chemicals and other materials. This contamination can make the waste wood difficult to use in traditional biomass to energy processes and potentially hazardous to the environment. Our Gasplasma® energy from waste technology is able to transform efficiently the organic biomass into a pure, hydrogen-rich synthesis gas and safely destroys any harmful or hazardous inorganic chemicals. All inorganic materials are made inert and vitrified into an environmentally benign product called Plasmarok® which can be sold as an aggregate for construction, generating a revenue stream.

    By Advanced Plasma Power (APP) based in Swindon, UNITED KINGDOM.

  • Gas detection analyzers for wastewater treatment industry

    Regulations prohibit facilities from discharging flammable or explosive wastes from their processes into the wastewater collection system. These wastes are not only a fire and explosion hazard but they can also effect the efficient and effective operation of the treatment facility. PrevEx Flammability analyzers are used to continuously monitor the waste stream for flammable gases and vapors. Their unique design and operating technology make them the ideal analyzers for the harsh conditions found in the sewer environment.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • Oil Water Separator for Hydrocarbon Recovery from Flowback, Produced Brinewater

    Hudson Oil Water Separators can be used to reclaim more oil and hydrocarbons from flowback, produced water, brine water or waste water before sending this value stream to disposal/injection sites. To enhance recovery even further package a Hudson Separator with a Wilsa ElectroWaveTM Conditioner for ultimate results. Up to 99.999% of oil and hydrocarbons recovered, including emulsified oils. Please call us today to evaluate your recovery potential.

    By Hudson Industries based in Vienna, OHIO (USA).

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    Applications and Air Pollutants Removed in the Pulp and Paper Industry

    Equipment and systems for Kraft and Sulfite mills. Control chlorine and chlorine dioxide emissions from bleaching operations. Brown stock washer emissions. Control particulate emissions from lime kilns, lime slakers, black liquor recovery boilers, furnaces and gasification units. Particulate from bark and sludge boilers and sulfur dioxide and trioxide removal from those sources. Control of hydrogen sulfide, TRS and methanol emissions from LVHC and HVLC gas streams. Complete fugitive lime dust collection systems to handle emissions from conveyors, elevators and feeders. Smelt dissolving tank particulate and TRS gases. Direct contact waste heat recovery. Black liquor evaporation. Treatment and subcooling of boiler and kiln gases to remove particulate, sulfur dioxide and TRS for precipitated calcium carbonate production (PCC). Dust from tissue and paper rollers and dryers. NASH and sodium hypochlorite scrubbing. Waste heat recovery with direct contact heat exchangers.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Applications and Air Pollutants Removed in the Biomass Industry

    Flue gas particulate and acid gases from biomass and bagasse boilers. Removal of ethanol, CO2 scrubbers and yeast cells from fermenters.  Removal of ash particulate, tars, acid gases and ammonia from steam reformers, gasifiers, pyrolosis units and cooling of syngas streams to acceptable limits to enable use as a fuel source for power generation or as a feedstock for chemical products. For tar removal, combination technologies can be used including oil based scrubbing solutions to reduce waste water generation. Ethanol and yeast cell removal from fermenter off-gases. Methanol from processing operations. Hydrogen sulfide removal on landfill, digester and producer gases with regenerable chemistries. Odor control for biomass storage facilities including carbon monoxide removal in wood chip storage areas. 

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Industrial air pollution control for the chemical and petrochemical industry

    CTP systems can be found in every leading production company: thanks to the experience and the expertise developed in partnership with our customers for processes with inconsistent waste gas volumes; varying concentrations of organic components; gases contaminated with aerosols. CTP has installed systems for waste gas streams ranging from 1,000 to 200,000 Nm³/h. CTP supplies this industry with mainly catalytic systems, regenerative thermal oxidisers (RTO) and adsorbers. As the flue gases in this industry are often explosive mixtures, CTP systems have to be completed with special safety conduits and filters to help reduce hazards during continued operation.

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    Industrial air pollution control for the electronics and electrical industry

    The world`s appetite for electronic devices - from simple household appliances to sophisticated computers - has led to rapid growth of both these industries. Typically for the electronics industry, there are large waste gas streams (up to 400,000 Nm³/h) with relatively low concentrations of different solvents. The waste gases mainly occur in coating, cleaning and etching processes during the production of semiconductors, CDs/DVDs, Blue-ray discs, DVTs, TFT-LCD and plasma displays. The electronics industry has important standards to meet regarding environmental protection. CTP complies with these requirements: From zero emission goals, to installations on the roofs of production facilities.

  • Water treatment for power plants

    The process of electricity generation from fossil fuels such as coal, oil and natural gas is water-intensive. Between 40-50% of all water abstracted and used in developed countries is used in the generation of electricity. Thus, a reliable, abundant and predictable source of raw water supply to a power plant is a critical factor in site selection. Water supplies are required to provide various process waters for the following essential main purposes such as make-up water, cooling water for steam turbine condensers, and auxiliary plant cooling water.

    The primary application of modern water treatment technology is to maintain the integrity and performance of the power plant. Critical plant applications have water purity or conditioning requirements that must be adhered to for safe, reliable and efficient power generation.

    Experience has shown that integration of water technology treatments with power plant design can be very important in reducing operational problems and component failures 

    At power plant worldwide there are increasing limitations on water availability and environmental restrictions on discharges. This is expected to promote measures for water conservation and to have an increasing influence on water treatment decisions. At power plant, the recycling of internal wastewater streams can extend from the recovery of individual high-quality waste streams, which can be reused either directly or after only limited treatment, through to the development of fully integrated water/wastewater treatment systems for zero liquid discharge. However, the application of reuse schemes requires site-specific assessment, as not all waters may be viable options for recovery.

    By De Nora Water Technologies based in Colmar, PENNSYLVANIA (USA).

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