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waste gas system Applications

  • Gas monitoring and dust monitoring

    EM-5 series Continuous Emission Monitoring System (CEMS) Counting tail gas emission and realtime concentration NOX SO2 O2 Temperature pressure flow dust

    By HANGZHOU ZETIAN TECHNOLOGY CO., LTD based in Hangzhou, CHINA.

  • Waste gas treatment for the semiconductor industry

    In the early 1990s no appropriate and comprehensive technical solution had been available for waste gas treatment in the semiconductor industry. Back then as well as today many industrial and research production procedures use process gases and generate waste gases. These waste gases, considered greenhouse gases, are toxic and/or highly flammable and very often pose a significant risk to production facilities and the environment. The semiconductor industry, for instance, uses perfluorocarbons, whose global warming potential is extremely high and therefore requires an efficient waste gas treatment. Combining and transporting different gases into a fab’s central waste gas system might produce highly flammable and highly explosive gaseous mixtures, which in the past has occasionally caused the total loss of entire production facilities. Particles contained within gases may also cause exhaust blockages. To eliminate these risks, process waste gases need to be treated at the “Point-of-Use” (POU) where harmful exhausts are abated immediately.

    By DAS Environmental Expert GmbH based in Dresden, GERMANY.

  • Waste gas treatment for the LED industry

    Market analysts predict sustained growth in demand in the LED industry. After LED backlighting for the small LC displays of mobile phones and the LC displays of larger screens in the television market, the next potential growth market is the lighting industry: Sales of LEDs in this market in 2012 are almost USD 3.5 billion – thus nearly doubling since 2010. Analysts are expecting a growth of more than USD 7 billion in 2014 and believe that the total market for LEDs should peak at USD 17.7 billion.* A mass market of this scale for LEDs also means increasing emissions that need to be abated by specific waste gas treatment systems at the point of use. In the manufacture of products based on innovative light emitting diode (LED) technology, ammonia and hydrogen are used in large quantities as process gases. The environmental engineers at DAS have recognised this market trend and developed new solutions such as LARCH for waste gas treatment in MOCVD processes.

    By DAS Environmental Expert GmbH based in Dresden, GERMANY.

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    Food Waste Recycling, Reduction or Disposal Systems for Mining Oil & Gas Exploration

    Oil and Gas Pipeline Labour Camps: With applications across Turkey, Azerbaijan and the former Russian State of Georgia, Tidy Planet are suppliers to 7 different locations for large scale equipment to generate energy from the food wastes at these 400-2000 person sites. With the sites needing a solution that prevents waste being backhauled many miles to registered facilities, having a robust unit on hand that generates the heating and hot water for the kitchens, shower block and laundry is ideal. The Dragon is a scalable solution and can be provided for sites with 200-10,000 staff on site. •Remote Mines & Mine Labour: Treating food wastes at source in remote applications where landfill or uncontrolled dumping of wastes is no longer permitted, on site Rocket composting to allow the use of a composted end product for land remediation is often chosen. Otherwise as with oil & gas the Dragon food waste / energy system a preferred alternative providing a simple method of energy generation

    By Tidy Planet Limited based in Macclesfield, UNITED KINGDOM.

  • Oxygen Generating Systems for Waste Gas Treatment in the Semiconductor, PV and LED Industries

    Waste gas treatment is an often overlooked but important function of Semiconductor, PV and LED fabrication. Several serious accidents have taken place in factories where no abatement was installed. Even today waste treatment is often seen as a cost rather than a safety issue. There are three main reasons why waste gas treatment is installed in factories: health and safety, environmental factors, and quality control.

    By Oxygen Generating Systems Intl. (OGSI) based in North Tonawanda, NEW YORK (USA).

  • Flares for Safe Disposal of Waste & Toxic Gases

    Our Flares are versatile in design & suitable for total destruction of waste gas/vapours. The waste gases/Vapours from petrochemical, WWTP, chemical plants have very high potential for environmental hazards. If allowed to released unburned into atmosphere. SIES offers flares and combustion systems for safe disposal of gases with high efficiency and reliability. System Designed to meet the API 521/537 norms High efficiency Burners with up to 99% thermal destruction Flares operable on fully automated, SCADA based solutions Customized & Cost effective project specific solutions Successful Installations of various types of flares at various locations.

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    High quality gas sensor solutions for landfill

    State-of-the-art systems enabling easy monitoring of CO2 and CH4 gases. Capped Landfill Sites produce a range of gases, mostly methane and carbon dioxide. Legislation requires that these gases are safely removed from beneath the cap to avoid a physical explosion due to the build-up of pressure beneath the cap. Safe disposal usually entails burning such as flare stacks, internal combustion engines or by processing to produce Methane gas fuel. For large sites with access to power distribution infrastructure internal combustion engines are used to generate electricity which is fed into the local electricity grid. All of the above safe disposal process require the measurement of the Methane content (and in many cases the CO2 concentration). Edinburgh Sensors provide gas sensors for both Methane and CO2 that can be integrated into landfill gas processing systems enabling easy monitoring of these gases.

    By Edinburgh Instruments Ltd based in Livingston, UNITED KINGDOM.

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    Food Waste Recycling, Reduction or Disposal Systems for Marine Vessels

    Applications include: •Luxury Yachts: With space a premium on most luxury yachts having a system on board that that can reduce the volume and weight of the wastes is key – we have a growing number of Gobi drying systems being specified as the alternative to cold storage of food wastes •Exploration Vessels: Being at sea for lengthy periods of time and in certain areas no longer being allowed to dispose of food wastes directly to sea, means that the food wastes have to be stored on ship. Traditionally the wastes are either frozen – but this takes up valuable space in the fresh food freezer, or stored in bins on ship, but in hot temperatures these wastes expand give off gas and become a hazard, using the Gobi dryer and producing a sterile inert material 80% less in weight and volume that will no longer putresce is a perfect solution.

    By Tidy Planet Limited based in Macclesfield, UNITED KINGDOM.

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    Several waste gas streams: Short, high concentration peaks and a constant |medium concentration

    Concentration peaks and liquid waste posed a tough challenge on the air pollution control system. With the CTP solution, this waste is not only disposed of but also reduces the burner energy considerably.

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    Compressed air, gas and vacuum solutions for water and waste water treatment

    There are many options to apply methods to avoid damaging the environment. In the case of wastewater e.g. the ventilation of the sediment tank or the pressure ventilation of biological wastewater treatment systems. The oxygen introduction is important, for deep wastewater tanks, wastewater treatment systems with standard aeration tanks or natural clarification ponds alike. If the wastewater has already entered the natural cycle, ventilating lakes and rivers prevents additional contamination. When treating drinking water, rinsing the filters with compressed air ensures that perfect water is provided and natural water reserves are not used excessively.

    By Aerzener Maschinenfabrik GmbH based in Aerzen, GERMANY.

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    Gas monitoring instruments and systems for anesthetic gases

    The anesthetic gases and vapors which leak into the indoor atmosphere during medical procedures are considered waste anesthetic gases (WAGs). The exposure is of relevance to thousands of professionals in hospitals, operating theaters, patient recovery rooms, dental offices, and veterinary clinics around the world, who may be continually exposed to the waste anesthetic gases during their workday. Typical gases of concern include nitrous oxide N2O and several halogenated compounds in vapor form, such as sevoflurane, isoflurane, enflurane, halothane, desflurane, and methoxyflurane. Short-term exposure to these gases may lead to several symptoms, such as dizziness, headaches, fatigue, nausea. Long-term exposure to some of the anesthetic agents may result in sterility, birth defects, cancer, and liver and kidney disease.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Gas analysis & monitoring system for biogas analysis

    “Biogas” means a mixture of various types of gas (mostly methane) produced by bacterial fermentation in anaerobic conditions(absence of oxygen) of organic residues from waste, decaying plant, carcasses in putrescence. The analyzers of biogas by Infrared cells carry out the continuous analysis of CH4, O2, CO2, H2S and NH3. The whole process sees the decomposition of organic material by some types of bacteria, producing carbon dioxide, molecular hydrogen and methane(methane conversion of organic compounds).

    By ETG Risorse e Tecnologia S.r.l. based in Montiglio, ITALY.

  • High performance solid-liquid separation system for deepwell industry

    Deepwell facilities for the disposal of plant waste streams often employ nominally rated spray spun elements, bags, diatomaceous earth filters, and various other types of conventional filtration technology. These labor intensive systems provide protection of the well from occlusion by suspended particle matter, albeit often with high operational cost and limited assurance of reliable fluid quality. The ongoing challenge facing a deepwell system is the requirement that the formation into which the waste is being pumped must maintain its porous nature in order to operate effectively. Therefore, reliable, effective filtration to capture particles with the potential to plug the formation is critical. Pentair Porous Media’s proven advanced separation technologies have been employed in deepwell disposal systems to enhance system reliability, assure well integrity and lower operating costs and system maintenance.

    By Pentair Filtration Solutions, LLC based in Conroe, TEXAS (USA).

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    Waste recovery for glass manufacturing

    Tetronics` twin torch system has been used continuously for the commercial production of high quality silica glass for optical applications since 1992. Tetronics’ unique twin torch technology allows a plasma arc to be created in space, which enables a falling stream of high quality silica powder to be melted at the junction of the two arcs to form an ingot of high optical quality silica glass. By using plasma as a clean and controllable heat source, the product has a high degree of integrity, because the absence of a natural gas flame means the resulting product is free from bubbles, contamination and other defects.

    By Tetronics (International) Limited based in Swindon, UNITED KINGDOM.

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    Ultraviolet Disinfection for Oil & Gas Applications

    The process of disinfecting water with UV light is a proven technology for drinking and process water in many industries, however the high standards required by the offshore industry commanded the disinfection systems to be engineered way beyond the normal specification of many manufacturers` As the market leader for offshore UV systems, atg UV technology UV systems are used in a number of key areas in the offshore industry:- atg UV has provided UV systems to treat drinking water, waste water, hydraulic stimulation fluids (well injection and unconventional gas fracking) and SRB reduction for pipeline hydrotesting and corrosian protection. These systems are often supplied as skid mounted duty/standby packages, or containerised solutions and are designed to individual client specifications. Clients include: Shell, BP, Total, Statoil, AKER, British Gas, Veolia, Halliburton, Baker Hughes, BJ Services, ODE, Ormandy, SLP and Petrobrass.

    By atg UV Technology based in Wigan, UNITED KINGDOM.

  • Incineration Industry Emissions Monitoring & Analysis

    Monitoring of emissions from incinerators is a demanding application for Continuous Emission Monitoring Systems. The emissions produced are highly corrosive, some of the gases are soluble and, because the waste being burnt is constantly changing, the resulting stack gas temperature varies widely.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • Biogas for Cooking

    This solution comprises a Biogas Digester of desired capacity working with specific substrate as input. It may or may not have H2S scrubbing system, depending on the quantity of H2S in the biogas and the requirement by the customer for cleaning it. As the heating value of biogas is almost half that of cooking LPG, specially designed biogas burners are provided to improve cooking speed. Depending on the demand by the customer, a blower to increase gas pressure may be employed.

    By Kirloskar Integrated Technologies Limited based in Kothrud, INDIA.

  • Biogas to Elecricity

    The range of supply of biogas to electricity solutions is from 10 kW to 1 MW. All the components of the solution are provided with matching capacities. It comprises the biogas digester system of the desired capacity, gas storage, biogas cleaning system to get rid of H2S from the gas, and the biogas genset. In the digester system, one may have a pre-digester or a feed mixing chamber or both. On the post-digester side, liquid from the slurry is separated and is recycled for feed preparation. It reduces the overall fresh water demand of the scheme. The digester itself may be temperature controlled and the input for the same could be given from heat recovery of the genset or from a solar heating system or from any other heat source as the case may be.

    By Kirloskar Integrated Technologies Limited based in Kothrud, INDIA.

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    Waste to Energy

    We can treat the air streams from waste management plants, MBT (Mechanical Biological Treatment) reception and composting areas, Waste Water Treatment Plants (WWTP), Refuse Derived Fuel (RDF) Plants, gasification of waste, syngas, torrefaction, gas engines and biogas upgrading. In waste management plants and WWTP, we remove the odors that may be causing a nuisance to neighbors, with bioreactors using Biomass to degrade odorous components and where odors are particularly intractable or VOC emissions higher, thermal oxidizers to meet prescribed emission limits and odor levels. In RDF Plants, Syngas, Gasification, Gas Engine and Biogas Upgrading applications, we employ thermal oxidizers, particulate removal and DeNOX systems, for the control of VOC, NOx, CO and particulates to prescribed emission limits.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Fly Ash - Industrial Vacuum

    Fly Ash can cause many problems. The Vac-Con & Vector Pneumatic Vacuum systems can assist and solve many of these problems. Our high-performance vacuum systems are manufactured in three basic configurations: Truck mounted, Trailer mounted, and Fixed/static installed. Any of these systems can be integrated into the existing power plant design. All of our vacuum systems can be utilized to solve your plant’s fly ash removal/clean-up needs and can assist in many other maintenance projects. All can be tailored to fit into your power plant’s specific needs. Vac-Con Truck mounted Industrial vacuum systems are equipped with large storage debris tanks with self-cleaning intake filter systems. The Industrial Trucks vacuum the waste products through existing manifold piping or with hoses attached directly to the debris tank. When fully loaded, the truck can then drive directly to the disposal site and discharge the waste products. The Industrial Truck offers a great amount of flexibility of operation and can be utilized anywhere in your facility for many different types of normal and emergency maintenance operations. The Vac-Con Industrial Vacuum Truck can be utilized on both wet and dry materials. The same Vac-Con truck can be used for removing Fly Ash from your plant, coal from broken intake belt conveyors, or used to suck wet muddy material from storage lagoons. The Vector Trailer mounted Vacuum Systems are designed to be used in several locations around power plants. The Trailer mounted Vacuum Systems connect to Manifold piping located in key areas within your power plant. The Vacuum systems move the waste products from the plant and deposit these products into moveable storage containers. The loaded storage containers when full can then be moved to the disposal sites for discharge. Vector Static Mounted Vacuum systems are designed to vacuum and remove Fly Ash and other bulk waste products through manifold piping from operational areas of the plant and deposit these waste products into collection storage silos for later transport to disposal sites. The fixed vacuum systems are electric motor driven and are normally installed as a permanent addition to in-plant existing conveying systems. Please contact us with any requirements you may have. We will evaluate your request and respond with solutions specific to solve your problems and fit your needs.

    By Vac-Con, Inc. based in Green Cove Springs, FLORIDA (USA).

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