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waste heat Applications

  • Hazardous and Special Wastes

    Gasplasma® uses a DC Plasma Converter to crack impurities from the raw syngas. The intense heat and strong UV light produced by the Plasma Arc neutralises hazardous wastes, such as sludge and oils, creosote and other preservatives and chemicals. Gasplasma® transforms the organic parts of the waste into a hydrogen-rich syngas that is used to generate clean, renewable power and renewable heat. The second stage Plasma Converter makes hazardous elements inert and all the inorganic materials are vitrified into an environmentally benign product called Plasmarok®.

    By Advanced Plasma Power (APP) based in Swindon, UNITED KINGDOM.

  • Energy and Fuels from Commercial Waste

    Commercial Waste is similar to Municipal Solid Waste although it tends to have more biodegradable products. Commercial waste is defined as all wastes created by commercial businesses. This can include, but is not necessarily limited to, solid or liquid wastes originating from offices, stores, markets, restaurants, shopping centres and other enterprises. We receive Commercial waste into the Materials Recycling Facility (MRF) at the front end of the Gasplasma® energy from waste plant. Any recyclable materials are recovered and the remainder is dried and shredded to make Refuse Derived Fuel (RDF). The RDF is used as fuel in the Gasplasma® plant to generate clean, renewable power and heat.

    By Advanced Plasma Power (APP) based in Swindon, UNITED KINGDOM.

  • RDF

    RDF (Refuse Derived Fuel) is made from domestic waste which includes biodegradable material as well as plastics, and has a lower calorific value than SRF (Solid Recovered Fuel). RDF (Refuse Derived Fuel) is used in combined heat and power facilities, many of them in Europe where they produce electricity and hot water for communal heating systems in the local area. Compared to landfilling, the lower carbon emissions resulting from RDF manufacture outweigh the emissions associated with transporting the reclaimed fuel. The increasing importance of Waste to Energy/RDF Waste to energy conversion is an increasingly recognised approach to resolving two issues: waste management and sustainable energy. Waste represents an increasingly important fuel source. Using waste as fuel can have important environmental benefits. It can not only provide a safe and cost-effective way of waste disposal but can also help reduce carbon dioxide emissions.

    By MK Group based in Galbally, IRELAND.

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    Continuous emissions monitoring in waste incineration plants

    Waste-to-energy through incineration of waste is an effective way of producing electricity and heat, at the same time getting rid of the possibly hazardous or unrecyclable waste. The waste can be incinerated at specific WtE plants or at plants with permission for co-incineration of waste at biomass boilers or cement kilns. The waste incineration plants are, however, governed by strict emissions regulations.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Air pollution control for the waste gasification industry

    Processes that create a synthetic gas (syn gas) in a gasification process for waste reduction, electricity generation, or steam production (CHP – combined heat and power processes) – commonly benefit from custom heat recovery systems.

    By Catalytic Products International (CPI) based in Lake Zurich, ILLINOIS (USA).

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    Waste recovery for glass manufacturing

    Tetronics` twin torch system has been used continuously for the commercial production of high quality silica glass for optical applications since 1992. Tetronics’ unique twin torch technology allows a plasma arc to be created in space, which enables a falling stream of high quality silica powder to be melted at the junction of the two arcs to form an ingot of high optical quality silica glass. By using plasma as a clean and controllable heat source, the product has a high degree of integrity, because the absence of a natural gas flame means the resulting product is free from bubbles, contamination and other defects.

    By Tetronics (International) Limited based in Swindon, UNITED KINGDOM.

  • Continuous process waste tyre to oil recycling

    Solution: Continuous pyrolysis plant Function: Recycling waste tire to fuel oil Applicable raw material: Car tire, Truck tires, OTR tries, etc Output: 45-52% crude oil, 30% carbon black,12-15%steel wire, 8% waste gas Heating fuel: Coal / wood / fuel oil / gas Pyrolysis plant land size: 25x20m Reactor design: Mutiple reactors with internal rotating Reactor material: Q245/Q345 Boiler plate

    By Pyrolysis plant for recycling waste tyre/plastic based in Henan Province, CHINA.

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    Organic waste shredding with Mercodor shredding systems

    The organic waste shredding of food waste and other organic wastes are used to prepare an environmentally friendly energy, for example in biogas plants. In addition to the production of electricity or heat through biowaste serve shredded organic waste / food and the production of biodiesel. The organic waste shredding is used wherever a longer storage of bio-waste is really necessary, such as on cruise ships.

    By MERCODOR GmbH Sondermaschinenbau KG based in Frankfurt am Main, GERMANY.

  • Biogas for Cooking

    This solution comprises a Biogas Digester of desired capacity working with specific substrate as input. It may or may not have H2S scrubbing system, depending on the quantity of H2S in the biogas and the requirement by the customer for cleaning it. As the heating value of biogas is almost half that of cooking LPG, specially designed biogas burners are provided to improve cooking speed. Depending on the demand by the customer, a blower to increase gas pressure may be employed.

    By Kirloskar Integrated Technologies Limited based in Kothrud, INDIA.

  • Continuous process waste plastic to oil recycling

    continuous waste plastic to oil Solution: Continuous pyrolysis plant Function: Recycling waste plastic to fuel oil Applicable raw material: ABS / Mixed plastic, PE/PP/PS Plastic, PET Plastic not recommended Output: 50-90% fuel oil ,10-50% carbon blakc Heating fuel: Coal / wood/ fuel oil / gas Pyrolysis plant land size: 25x20m Reactor design: Mutiple reactors with internal rotating Reactor material: Q245/ Q345 Boiler plate

    By Pyrolysis plant for recycling waste tyre/plastic based in Henan Province, CHINA.

  • Energy from biogas and natural gas for the waste to energy industry

    You are a farmer/entrepreneur and would like to make money from generating electricity and heat? Then you have come to the right place. Within just a few years Dreyer & Bosse Kraftwerke GmbH have advanced to become one of the leading manufacturers of combined heat and power stations on biogas basis - we have available a complete product portfolio for energy applications of biogases or biomethane.

    By Dreyer & Bosse Kraftwerke GmbH based in Gorleben, GERMANY.

  • Biogas to Elecricity

    The range of supply of biogas to electricity solutions is from 10 kW to 1 MW. All the components of the solution are provided with matching capacities. It comprises the biogas digester system of the desired capacity, gas storage, biogas cleaning system to get rid of H2S from the gas, and the biogas genset. In the digester system, one may have a pre-digester or a feed mixing chamber or both. On the post-digester side, liquid from the slurry is separated and is recycled for feed preparation. It reduces the overall fresh water demand of the scheme. The digester itself may be temperature controlled and the input for the same could be given from heat recovery of the genset or from a solar heating system or from any other heat source as the case may be.

    By Kirloskar Integrated Technologies Limited based in Kothrud, INDIA.

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    Shredding and crushing systems for Food waste and handling of garbage and food waste

    Organic waste can become a problem anywhere where the disposal of waste occurs over a longer period. This challenge arises for example in the shipping industry. With Mercodor waste food shredders valuable space is saved and food protected from contamination. The processed food leftovers serve as the raw material for biodiesel production or are used for the production of green energy in the form of electricity and heat from biogas plants.

    By MERCODOR GmbH Sondermaschinenbau KG based in Frankfurt am Main, GERMANY.

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    Hazardous waste treatment solutions for oil and gas industry

    There are a wide amount of applications for our VacuDry® process within the oil and gas industry. A large variety of wastes and by-products that are generated in the oil & gas production chain can be treated effectively and sustainably. In past decades, numerous thermal desorption processes have been implemented worldwide, using a variety of heating chamber designs to separate hydrocarbons from the mineral solids. Such standard TDUs work under atmospheric pressure which can lead to safety risks, high energy consumption, larger emissions and limited flexibility regarding altering feed materials. Due to its unique design, the complications outlined above are avoided throughout the VacuDry® process. When it comes to treating standard oily wastes, mercury-containing waste streams, NORM, and especially for the recovery of highly valuable drilling fluids from drill cuttings; our vacuum thermal desorption process (i.e. vacuum distillation) is economically unbeatable.

    By econ industries GmbH based in Starnberg, GERMANY.

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    Thermal waste gas purification of siliceous organic compounds

    The cleaning problem of the heat exchangers was solved. The contaminants were destroyed efficiently and economically while steam for the production process was generated at no additional cost.

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    Recycling equipments for tyre recycling

    Used tyres are among the largest and most problematic sources of waste today, due to the large volume produced and their durability. The same characteristics which make waste tyres a waste problem also make them one of the most re-used waste materials. Recycled tyre chips can be used for TDF (Tyre Derived Fuel) which is a fuel used for heat plants and cement ovens or for equestrian (i.e. rubber mixed with sand or sawdust used in the horse industry as ground in the stable or at the tracks). Rubber granulate is reused in e.g. sports fields, artificial turfs, rubber mats and moulded products. Rubber powder can be reused in rubber paved asphalt. The recovered steel can be smelted and reused just like non-recovered steel. Finally, the liberated textile has a very high effective burning value and can therefore be mixed with other materials in order to increase that material’s effective burning value.

    By Eldan Recycling A/S based in Faaborg, DENMARK.

  • Flaring Solutions for the Landfill Industry - Leachate Evaporation

    Increased concern for the environment has led to new opportunities for landfills to better manage their waste gas. ABUTEC works with the landfill industry to ensure that leachate evaporation is handled in the most efficient way possible. ABUTEC’s high temperature enclosed combustors meet state and federal regulations for burning landfill waste gas at a minimum of 99% destruction and removal efficiency (DRE), meaning almost 100 percent of the vapor to be destroyed is converted to CO and water. These combustors are of high quality, flexibility, low emissions, CSA-approved and able to burn very low calorific gas. When combined with a heat exchanger, the unit can efficiently evaporate the leachate eliminating the need for expensive trucking or disposal.

    By ABUTEC LLC based in Kennesaw, GEORGIA (US) (USA).

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    Air pollution control for the energy recovery industry

    Rising fuel and electric costs, along with global warming concerns have changed the way industrial facilities regard energy consumption. Process equipment and air pollution control systems installed several years ago may not reflect the new energy conscious designs available today. We recommend analyzing these systems periodically to determine energy reduction opportunities. Recovering waste heat is one of the easiest and most utilized means of reducing energy demands at industrial facilities.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Coating and Laminating

    MEGTEC’s experience and application know-how are at your command for tough drying and web handling applications such as slow-drying coatings and materials or thin film coating and laminating. Dryers can be equipped with a wide variety of nozzle configurations ranging from simple slot nozzles to sophisticated Coanda-style air bars and patented air foil systems. A full range of heat sources are available including steam, direct and indirect gas-fired, thermal oil, electric, hot water and IR. In addition, the air handling systems can be integrated into the dryer enclosure or stand-alone for remote installation. When the process requires pollution control systems for solvent-based applications, MEGTEC also offers regenerative thermal oxidizers, solvent recovery, distillation and purification systems. MEGTEC also offers waste heat recovery packages to “close the energy loop” between pollution controls and the process, in order to reduce production costs and increase customer profits

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Ambient air and emissions monitoring of Polycyclic Aromatic Hydrocarbons – airmoC10-C20+

    Polycyclic Aromatic Hydrocarbons (PAHs) are a group of over 100 different chemicals that are known to be formed typically during incomplete combustion of organic matter at high temperature. Their major sources in the atmosphere include industrial processes, vehicle exhausts, waste incinerations, and domestic heating emissions. Due to their carcinogenic/mutagenic effects, 16 PAHs are currently listed as priority air pollutants.

    By Chromatotec Group based in Val de Virvée, FRANCE.

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