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waste oil heat Applications

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    Hazardous waste treatment solutions for oil and gas industry

    There are a wide amount of applications for our VacuDry® process within the oil and gas industry. A large variety of wastes and by-products that are generated in the oil & gas production chain can be treated effectively and sustainably. In past decades, numerous thermal desorption processes have been implemented worldwide, using a variety of heating chamber designs to separate hydrocarbons from the mineral solids. Such standard TDUs work under atmospheric pressure which can lead to safety risks, high energy consumption, larger emissions and limited flexibility regarding altering feed materials. Due to its unique design, the complications outlined above are avoided throughout the VacuDry® process. When it comes to treating standard oily wastes, mercury-containing waste streams, NORM, and especially for the recovery of highly valuable drilling fluids from drill cuttings; our vacuum thermal desorption process (i.e. vacuum distillation) is economically unbeatable.

    By econ industries GmbH based in Starnberg, GERMANY.

  • Continuous process waste tyre to oil recycling

    Solution: Continuous pyrolysis plant Function: Recycling waste tire to fuel oil Applicable raw material: Car tire, Truck tires, OTR tries, etc Output: 45-52% crude oil, 30% carbon black,12-15%steel wire, 8% waste gas Heating fuel: Coal / wood / fuel oil / gas Pyrolysis plant land size: 25x20m Reactor design: Mutiple reactors with internal rotating Reactor material: Q245/Q345 Boiler plate

  • Continuous process waste plastic to oil recycling

    continuous waste plastic to oil Solution: Continuous pyrolysis plant Function: Recycling waste plastic to fuel oil Applicable raw material: ABS / Mixed plastic, PE/PP/PS Plastic, PET Plastic not recommended Output: 50-90% fuel oil ,10-50% carbon blakc Heating fuel: Coal / wood/ fuel oil / gas Pyrolysis plant land size: 25x20m Reactor design: Mutiple reactors with internal rotating Reactor material: Q245/ Q345 Boiler plate

  • Hazardous and Special Wastes

    Gasplasma® uses a DC Plasma Converter to crack impurities from the raw syngas. The intense heat and strong UV light produced by the Plasma Arc neutralises hazardous wastes, such as sludge and oils, creosote and other preservatives and chemicals. Gasplasma® transforms the organic parts of the waste into a hydrogen-rich syngas that is used to generate clean, renewable power and renewable heat. The second stage Plasma Converter makes hazardous elements inert and all the inorganic materials are vitrified into an environmentally benign product called Plasmarok®.

    By Advanced Plasma Power (APP) based in Swindon, UNITED KINGDOM.

  • Flaring Solutions for the Upstream Oil & Gas Industry - Oil & Gas Produced Water

    Because of the huge increase in U.S. natural gas production, there is elevated concern over the production of water that occurs in natural gas and oil fields. These concerns have led to additional state and federal regulations for low emission combustion technology and how companies will deal with produced water. ABUTEC’s high temperature enclosed combustors meet state and federal regulations for burning waste gas at a minimum of 99% destruction and removal efficiency (DRE), meaning almost 100 percent of the vapor to be destroyed is converted to CO2 and water. These combustors are of high quality, flexibility, low emissions, CSA-approved and able to burn very low calorific gas. Additionally, when combined with a heat exchanger, the unit can evaporate the excess produced water eliminating the need for expensive trucking or disposal.

    By ABUTEC LLC based in Kennesaw, GEORGIA (US) (USA).

  • Pyrolysis oil to diesel

    Pyrolysis oil to diesel continuous waste pyrolysis oil to diesel Solution: Oil refining machine Applicable: Tire oil, Plastic oil, Waste oil, Pyrolysis oil,Engine oil, Black oil, Heavy oil, etc Output: 85-90% good clean oil, the rest is slag and waste gas Heating fuel: Coal / wood/ fuel oil / gas Oil refining machine land size: 20X15m Reactor material:Q245/ Q345 Boiler plate

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    Coating and Laminating

    MEGTEC’s experience and application know-how are at your command for tough drying and web handling applications such as slow-drying coatings and materials or thin film coating and laminating. Dryers can be equipped with a wide variety of nozzle configurations ranging from simple slot nozzles to sophisticated Coanda-style air bars and patented air foil systems. A full range of heat sources are available including steam, direct and indirect gas-fired, thermal oil, electric, hot water and IR. In addition, the air handling systems can be integrated into the dryer enclosure or stand-alone for remote installation. When the process requires pollution control systems for solvent-based applications, MEGTEC also offers regenerative thermal oxidizers, solvent recovery, distillation and purification systems. MEGTEC also offers waste heat recovery packages to “close the energy loop” between pollution controls and the process, in order to reduce production costs and increase customer profits

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Applications and Air Pollutants Removed in the Energy (Power) Industry

    Wet scrubbers and Wet electrostatic precipitators for removal of sulfur dioxide and trioxide, ash particulate, NOx and mercury from coal fired boilers. Sulfur dioxide, NOx and particulate from oil fired boilers and diesel engines. Ash particulate from Biomass boilers including Bagasse type. Complete scrubber systems for sulfur dioxide removal using lime, limestone to gypsum quality and all sodium, magnesium and potassium chemistry scrubbing solutions including ammonia for ammonium sulfate production. For gypsum production, complete air sparging oxidation systems are incorporated in the scrubbers along with all needed auxiliary equipment. Waste Heat Recovery options with Q-Sense direct contact heat exchanger technology.  

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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