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waste sorting system Applications

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    Waste Sorting - CRT Glass Sorting

    End of life TV sets and computer monitors require to be recycled to maximise the level of material recovery, and to meet the requirements of the EU WEEE Directive. CRT glass is the largest item by weight. However, because of the 2 different types of glass used in CRT manufacture, the glass fractions have to be sorted to achieve a separation of the 2 type of glass, i.e. panel glass sorted from funnel glass. X-TRACT separator is able to sort the panel glass from the funnel glass. It does it by comparing their different atomic densities, and analysing the data from the X-Rays using a bi-chromatic sensor system. X-TRACT is the first industrial application for any dry mechanical density sorting.

    By TOMRA Sorting (TITECH) based in Mülheim-Kärlich, GERMANY.

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    Waste Sorting - Commercial Waste Sorting / Industrial Waste Sorting

    Traditional manual or semi-automated techniques, however, are only able to recover low levels of separate materials from commercial and industrial waste streams. In contrast, TOMRA’s fully adjustable, state-of-the-art, senor-based sorting and recycling systems convert complex and varied commercial and industrial streams into high quality, separated output. The systems also make manual picking unnecessary, thus reducing labor costs and material loss, while increasing the efficiency of commercial waste recycling. Operationally, through using detection techniques such as near infrared (NIR), x-ray transmission (XRT), visual spectrometers (VIS), color line cameras and metal sensors in combination, the systems offer: - High recovery rates - High throughputs - High purity levels - Speedy return on investment - Low running costs - Advanced recognition capabilities (material, color, atomic density etc)

    By TOMRA Sorting (TITECH) based in Mülheim-Kärlich, GERMANY.

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    Metal Sorting - Non Ferrous Metals Sorting

    Modern sensor-based sorting systems are superior to traditional manual or sink-float processes for reasons including that they achieve material purities of up to 99.9% in refining the sorted fractions. TOMRA Sorting’s efficient sorting and recycling technology provides benefits for shredder machinery and heavy media operators, plus aluminum resmelters. Shredder operators can create individual fractions out of mixed product which yield much higher market values. Heavy media operators can produce and sell pure final products themselves, meaning their investment in technology is recouped quickly. After wet processing, the aluminum product still contains impurities and its concentration can be improved further using TITECH technology and sold for a considerably higher profit. For smelters, the TITECH x-tract [XRT] removes impurities in the secondary resource to such a high degree of precision that less primary resource is needed to obtain useful aluminum.

    By TOMRA Sorting (TITECH) based in Mülheim-Kärlich, GERMANY.

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    Mixed Municipal Solid Waste Sorting

    Traditional (manual) or semi-automated techniques, however, are only able to recover low levels of separate materials from mixed municipal waste streams and mean considerable content going to landfill. In contrast, TOMRA Sorting’s fully automated, state-of-the-art, sensor-based municipal sorting systems convert complex and varied - even dirty - municipal solid waste streams into high quality, separated, marketable output. The systems also make manual sorting unnecessary, thus reducing labor costs and material loss, while increasing efficiency. Operationally, through using detection techniques such as near infrared (NIR), x-ray transmission (XRT), color line cameras and metal sensors in combination.

    By TOMRA Sorting (TITECH) based in Mülheim-Kärlich, GERMANY.

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    Packaging Sorting

    Packaging waste is mostly made up of different polymers, beverage cartons, paper and glass. Depending on the country in question, different collection systems apply and the material will invariably arrive in different conditions to the MRF’s (Materials Recovery Facility). However, this does not present us with a problem. At TOMRA Sorting, regardless of the collection system operated, we are able to optimally sort the valuable fractions with high efficiency and purity. We currently operate sorting units at packaging MRF’s in many countries including Belgium, Canada, Germany, Italy, The Netherlands, Spain, UK and USA.

    By TOMRA Sorting (TITECH) based in Mülheim-Kärlich, GERMANY.

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    Metal Sorting - Electronic Scrap Sorting

    The recycling of disused and obsolete electrical and electronic equipment is gaining more and more importance world-wide. Waste electrical equipment is an incredibly rewarding source of raw materials. In Waste electrical equipment, up to hundreds of times more precious metals can be found per ton of material than in the primary source of raw material, ore. The goal for TITECH and the industry as a whole is to utilise electronic scrap recycling and sort out pollutants on one hand and profitable components in high purity on the other. For electronic recycling purposes, the EU classifies W??? into 10 categories. After separate collection of TVs, fridges and so on, they are processed and sorted in electronic scrap recycling systems. The average content of thus gained materials is as follows: metals (50%), plastics (30%), glass (10%) and other materials (10%).

    By TOMRA Sorting (TITECH) based in Mülheim-Kärlich, GERMANY.

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    Plastic sorting for the plastics industry

    REDWAVE is a flexible system with applications in a variety of fields, especially for the plastics industry. No matter how complex the sorting task may be the REDWAVE range of sorting equipment can achieve high levels of purity. REDWAVE guarantees high waste throughput with effective recovery of required materials, achieving maximum return on the separated commodities.

    By REDWAVE a division of BT-Wolfgang Binder based in Gleisdorf, AUSTRIA.

  • Construction and Demolition Waste

    M&K plants divert Construction and Demolition waste from landfill by separating the waste into materials such as Hardcore, Soils, Wood(s), Metals, Stone, Cardboard, Paper and Plastic at the lowest possible cost per ton. M&K Construction and Demolition Waste Recycling Systems combine manual as well as automated sorting with the latest in feeding, screening & separation technology, allowing contractors to efficiently separate, sort and recover a wide variety of material types. What is Construction and Demolition Waste? C&D Waste is typically collected in open skip bins from construction or demolition sites. https://the-mkgroup.com/portfolio/construction-and-demolition-waste

    By MK Group based in Galbally, IRELAND.

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    Crushing of tires, bumpers and auto parts with Mercodor crushing systems

    The crushing of auto parts, such as internal auto parts, V-belts, car license plates as well as wiper rubbers, air filters and up to all sorts of tires and bumpers, is a real challenge for the crushing machine. However, in the course of recycling of these materials, it is worth the effort to crush them and thus to prepare them for the recycling. We at Mercodor will be happy to advise you on the subject of crushing of tires, bumpers and auto parts.

    By MERCODOR GmbH Sondermaschinenbau KG based in Frankfurt am Main, GERMANY.

  • Separation and dewatering of digester output for waste management industry

    Separation and dewatering of suspensions are important process stages in treating waste and digester output. BELLMER KUFFERATH machines, within an overall waste management concept, divide waste streams into separate streams in waste treatment plants, for which specific treatment methods make sense. Apart from single machines, BELLMER KUFFERATH also supply complete systems for sorting and dewatering of waste streams.

    By BELLMER KUFFERATH Machinery GmbH based in Düren, GERMANY.

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    Reliable Shredding Technology for Paper and Cardboard

    We offer customized solutions for shredding paper and cardboard. Our experienced technicians optimally configure the shredding system to meet your needs and thus ensure a perfect shredding result. Paper, cardboard and pasteboard are valuable raw materials that play an important role in recycling and in the waste processing industry. The easy recyclability of cellulose permits the economically efficient and environmentally friendly reuse of paper. Before shredding, the material is sorted based on its prior use, foreign objects are removed and only then is the material shredded.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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