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wastewater corrosion Applications

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    Corrosion-resistant materials for the wastewater industry

    The highly corrosive environments found in the municipal wastewater market make it a core industry for Sauereisen and our corrosion-resistant materials. We have decades of experience in delivering quality products and services that provide dependable solutions for these aggressive environments while helping to preserve municipal assets.

    By Sauereisen Inc. based in Pittsburgh, PENNSYLVANIA (USA).

  • Odour and corrosion treatment solutions for wastewater treatment industry

    Odour emissions form a serious problem for many people that live near or work in places which produce odours. These places can be factories, wastewater treatment plants, farms like pig and poultry breeders, solid waste disposal facilities and landfills. As some odourous compounds can be harmful for the health of humans other are simply unpleasant and can cause health problems when exposed to on a continuous basis. In either case something needs to be done about it.

    By QM Environmental Services Ltd. based in The Hague, NETHERLANDS.

  • Headworks Odor and Corrosion Control Using Hydrogen Peroxide

    Hydrogen Peroxide typically controls odors and corrosion at treatment plant headworks by direct oxidation of hydrogen sulfide (H2S) within the wastewater. In the direct oxidation mode, H2O2 is applied to the wastewater 5-30 minutes prior to the point where the odors are being released, generally as the wastewater line enters the plant boundary. The efficiency of hydrogen peroxide treatment depends upon the available reaction time, the level of iron in the wastewater (reaction catalyst), wastewater pH and temperature, and the initial and target levels of H2S odor. Under optimal conditions, effective dose ratios are 1.2 - 1.5 parts H2O2 per part dissolved sulfide, and can be reliably estimated through beaker tests. H2O2 + H2S → S0 + 2H2O Frequently, control of odors through the primary clarifiers is wanted. In such case, the mechanism of control is both direct oxidation of H2S (as it rises from the solids blanket), and prevention of odor generation (by supplying dissolved oxygen). Control is typically achieved with a booster dose of 1-2 mg/L H2O2 added to the clarifier influent. Higher doses or alternate modes of addition may be required in cases where: 1) hydraulic retention times are > 2-3 hours; 2) solids blanket depths are > 1-2 feet; 3) soluble BOD levels are > 200-300 mg/L; or 4) waste activated sludge is co-settled with the primary solids. 2H2O2 → O2 + 2H2O

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

  • Plating rinse wastewater solution

    Plating rinse wastewater is one of the most common applications for ENCON Wastewater Evaporators. Wastewater from plating rinse tends to be rather corrosive. The chemistries used in the plating process can include a wide range of acids such as nitric acid, chromic acid, hydrochloric acid, sulfuric acid, hydrofluoric acid, as well as other non-acid chemistries like ammonium bifluoride and nickel sulfamate. Typically, the waste stream has a transparent, relatively clean look because they are dilute and the contaminants are in solution.

    By ENCON Evaporators based in Hooksett, NEW HAMPSHIRE (USA).

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    Industrial solutions for boiler feedwater impurities

    Problem: Poor water quality can result in significant operational problems and possible shut down of boiler systems. To limit the potential for scaling, deposition and corrosion, most boiler water is treated physically or chemically to remove impurities and improve efficiency in the system.

    By Real Tech Inc. based in Whitby, ONTARIO (CANADA).

  • Aluminium coverage for municipal wastewater plants

    Clear-span aluminum domes provide cover to wastewater tanks while still allowing for space to accommodate process equipment underneath or on top of the dome. Aluminum`s superior corrosion resistance make sit the ideal material for corrosive wastewater applications. Lightweight dome structures are easy and fast to install reducing downtime in municipal and industrial treatment operations

    By CST Industries Inc based in Gardena, CALIFORNIA (USA).

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    Wastewater treatment for the chemical and pharmaceutical industry

    Presence of colouring, additives, nonbiodegradable organic contents or presence of biological process inhibitors. Besides, they are highly corrosive which is why we manufacture our equipments using materials especially adapted to the working conditions. An effluent containing a great quantity of suspended and dissolved organic material.

    By Toro Equipment S.L. based in La Cistérniga, SPAIN.

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    Industrial solutions for cooling water contamination

    Problem: Large quantities of water are used for cooling in industrial manufacturing. To prevent scaling, corrosion and biofilm in the cooling system, inhibitors and biocides are regularity dosed. Make-up water is continuously added to the system to balance the loss of water from evaporation. As water is added, the concentration of chemicals is diluted and the quality of water changes.

    By Real Tech Inc. based in Whitby, ONTARIO (CANADA).

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    Chemical Water Treatment for cooling and processing water

    An optimal heat transfer is the most important point in every water cooled process. Scale, corrosion and biofouling negatively affect the heat transfer. Therefore Kurita develops for cooling and process water systems customized solutions, based on the combined treatments of scale & fouling prevention, corrosion inhibition, and biocides.

    By Kurita based in Ludwigshafen, GERMANY.

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    Chemical Water Treatment for boiler water & heating systems

    In nearly all industrial areas steam is needed for different aims e.g. steam for process side, heating purpose or the generation of electricity. To reach the best efficiency of the boiler system an optimal boiler water treatment is essential. Disturbances in boilers caused by deposits, scaling, corrosion, local overheating or carryover into the steam reduce the operating safety and could lead to tremendous economic damages. Kurita delivers innovative technologies to prevent scale and corrosion in the whole boiler system - feed water tank, boiler, steam and condensate system.

    By Kurita based in Ludwigshafen, GERMANY.

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    Hydrogen sulfide removal in sludge management

    In the treatment of sanitary sewage, bio-solids are separated from the liquid. These bio-solids are concentrated and dewatered using filter presses, centrifuges, or other devices. Hydrogen sulfide and mercaptans are released during the dewatering operation.  Carus permanganates react quickly and produce immediate results for hydrogen sulfide removal in order to provide a safe, odor free environment and minimize corrosion due to sulfides.

    By Carus Corporation based in Peru, ILLINOIS (USA).

  • Industrial water Nickel & Cobalt purification

    Cobalt is a brittle, hard transition metal with magnetic properties similar to iron. It is mainly used as an alloy with iron, nickel or other metals to produce corrosion and wear resistant products for high temperature applications (such as jet engines, gas turbines, etc.). Cobalt is normally produced as a by-product of nickel or copper mining. The purity requirements for Cobalt do not allow nickel to exceed a concentration 0.1%. Earlier, the nickel was removed by lime precipitations, but as the market specifications became more stringent, ion exchange technologies have been applied.

    By PuriTech Ltd based in Herentals, BELGIUM.

  • Water Disinfection for Industrial Water Treatment

    MIOX’s patented Mixed Oxidant Solution (MOS) or Hypochlorite (HYPO)chemistries for cooling tower and cooling loop water disinfection improves safety, lowers general corrosion rates, increases performance, and saves money. The unique qualities of MOS lowers corrosion rates by 80% in copper and 50% in steel, resulting in a reduction of downtime, maintenance, and expense. Additionally, MIOX generators improve workplace safety by eliminating the handling and storage of hazardous chemicals while maintaining steady disinfection residuals.

    By MIOX Corporation based in Albuquerque, NEW MEXICO (USA).

  • Industrial water Nickel Laterite

    Lateritic nickel ore deposits are surficial, weathered rinds formed on ultramafic rocks. Nickel laterites are a very important type of nickel ore deposit, they comprise 73% of the continental world nickel resources. They are growing to become the most important source of nickel metal for world demand. Nickel is a hard, silver white metal that has industrial applications related to its strength, corrosion resistance, high ductility, good thermal and electrical conductivity and catalytic properties. Its primary use is in manufacture of stainless steel, steel alloys and superalloys. The Nickel purification process is very complex of which a few are based on ion exchange, each taking care of a part of the full process cycle.

    By PuriTech Ltd based in Herentals, BELGIUM.

  • Oxygen Generating Systems for Sewage Treatment

    Using Oxygen to Solve Waste Water Problems Lack of oxygen can cause inadequate purification or even anaerobic decomposition, as well as offensive odors. Injecting oxygen into sludge beds &/or piping allows you to: * Reduce nitrogen levels * Meet peak O2 demands * Have a back up to your aeration system * Pre-purify waste water * Control odors * Deter corrosion damage * Meet increased requirements regarding waste water purification

    By Oxygen Generating Systems Intl. (OGSI) based in North Tonawanda, NEW YORK (USA).

  • Aluminium coverage for potable water storage tanks

    Aluminum domes are the preferred cover for potable water storage tanks. Whether it is an above ground elevated water storage application, the aluminum dome is the most durable and lowest lifetime cost solution for thousands of water districts throughout the world. No other cover design has the corrosion resistant properties of aluminum domes which makes it ideal for tough outdoor environmental challenges.

    By CST Industries Inc based in Gardena, CALIFORNIA (USA).

  • Microbial testing in cooling water system industry

    Superior reliability for superior control! Biocide treatments are essential to control microbiological growth in cooling systems. If not properly managed, the warm environments of cooling systems are ideal for the growth of microorganisms. As microorganism communities grow in cooling systems, they can attach to pipe walls and form biofilms. These biofilms pose serious risks, from human health risks like Legionnaire`s disease to reduced operating efficiency and eventually to equipment failure via microbiologically influenced corrosion (MIC).

    By LuminUltra Technologies Ltd. based in Fredericton, NEW BRUNSWICK (CANADA).

  • Desalination Thermal Multiple Effect Distillation (MED)

    Aquatech’s Multiple Effect Distillation (MED) Desalination technology, using a spray film™ design, has been developed and improved over decades of in- house research and onsite experience of such systems worldwide to provide an environmentally friendly system to meet the global challenges of a reduced carbon footprint. Production capacity up to 10 MIGD (45,500 m3/day) in a single unit: Significantly lowers electrical consumption Design flexibility to use low to medium pressure supply steam Minimum down time and therefore a higher plant availability factor High purity product water Operates at a low top brine temperature (<70 °C) to minimize scaling and to prevent corrosion Allows use of lower cost but reliable and proven metallurgy Use of Thermo Vapor Compressor to increase efficiency

    By Aquatech International Corporation based in Canonsburg, PENNSYLVANIA (USA).

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