Improved waste management through automation can deliver more efficient waste treatment, reduced energy and chemical consumption and improved effluent quality. The cost of treatment and trade discharge can thus be significantly reduced.
Intake protection systems have been extensively installed to protect water treatment works, from ingress of polluted water and waste-water plants from toxic chemical loads. A suitable system typically comprises a suit of instrumentation, measuring key chemical, physical and indicator parameters dependant upon the identified risks, associated with the individual site activity or discharges from neighbouring industry.
Industry and municipal waste-water (sewage) treatment plants have had to respond to environmental legislation such as the Urban Waste Water Directive, IPC, IPPC and now the EPR (Environmental Permitting Regulations). As successive legislation becomes more stringent, discharge consents have been progressively tightened, and the need for self-regulation has become more important. As a consequence, on-line instrumentation has been installed throughout waste-water industry to continuously to provide final effluent monitoring and perform water analysis for key consent parameters.
Industry has had to respond to the requirements of progressive environmental legislation such as the Urban Waste Water Directive, IPC, IPPC and now the EPR (Environmental Permitting Regulations). As successive legislation becomes more stringent, discharge consents have been progressively tightened, and the need for self-regulation has become more important. As a consequence, on-line instrumentation has been installed throughout waste-water industry to continuously to provide trade discharge monitoring and perform continuous water analysis for key consent parameters.
Improved monitoring and automation can deliver more efficient waste treatment and reduced energy consumption and improved effluent quality. The cost of treatment and the quality of effluent discharge can thus be significantly reduced.
The EPR regulations have replaced the IPPC regulations and are effective from May 2009 for qualifying companies within the industrial sector and October 2009 within the water sector. They will progressively require industry to minimise waste, reduce product loss and implement improved process control. The legislation will require the operator to self monitor processes and discharges, to demonstrate effective control with particular emphasis on EPR compliance and prevention. The regulating Agency will operate a point scoring system to assess operators under the OMA-3 program and this will be used to identify how well a company is managing their processes and possibly identify areas for improvement. The Environmental Permitting Regulations require industry to install instrumentation (MCERTS approved where available) to report water quality. EPR compliance monitoring may include automatic water sampling, flow measurement, pH, turbidity and TOC water analysis. Industry will need to identify point of source emissions, take steps to correct inefficient control and alarm unacceptable process deviations. Although the legislation focuses on environmental improvement, good housing keeping also makes a lot of sense. Optimisation of process control minimises waste, reduces treatment costs and ultimately saves money.
Sometimes an `off the shelf` water quality monitoring product is just not available and it is necessary to engineer a complete bespoke monitoring solution. System integration demands a diverse range of abilities. PPM is experienced in designing the correct suite of instrumentation combining manufactured, distributed and factored products.
One of the biggest costs for water-water treatment is energy consumption; the cost of which is likely to escalate with increased demand. Ineffective process control may not only be costly but environmentally impacts though the inefficient use of an un-renewable resource. Furthermore, poor process control in one area may also impinge on neighbouring processes ultimately affecting effluent water quality.
Pollution Risk: Surface water encompasses storm water derived from hard standing areas, river water and reservoirs. All types of surface water are at risk from ingress of pollution and therefore need to be monitored. On-line continuous monitoring can identify and alarm pollution so corrective action can be taken
A wide range of sample acquisition and filtration systems are available to prepare even the most difficult of samples for reliable on-line analyser measurement. The correct choice is often critical to prevent analyser blockage and optimise performance. Cross Flow Filtration The PPM cross flow filter, is a simple in-line device used to protect an analyser from ingress of solids, for applications where sample quality is generally good but occasionally suspended solids may be present. The stainless steel filter removes solids above 50 micron size.
Automation can save money, optimise a process and give warning of potential breeches of discharge consent. However, instrument selection is fundamentally important if a control system is to function efficiently. The measurement device must accurately and quickly respond to process variations and it must be reliable in operation if the control system is to function as intended. Designed properly, energy and chemical use can be significantly reduced, saving money and ultimately improving effluent quality.