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Applications

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    Deionized Water Testing

    Years ago, high purity water was used only in limited applications. Today, deionized (Dl) water has become an essential ingredient in hundreds of applications including: medical, laboratory, pharmaceutical, cosmetics, electronics manufacturing, food processing, plating, countless industrial processes, and even the final rinse at the local car wash.

    By Myron L Company based in Carlsbad, CALIFORNIA (USA).

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    Circuit Board Cleanliness Testing

    Contamination of circuit boards can bring about severe degradation of insulation resistance and dielectric strength. Cleanliness of completed circuit boards is, therefore, of vital interest. For those companies who have established circuit board cleaning procedures, the MIL Spec P-28809 has been used as a guideline for control. Now a simple `on line` test for the relative measurement of ionic contamination has been developed. This fast and economical method for testing circuit board cleanliness uses a Myron L Company Ultrameter II™ 4P or 6P, a suitable container, and a mixture of Dl (deionized) water and alcohol.

    By Myron L Company based in Carlsbad, CALIFORNIA (USA).

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    Boiler Water Testing / Cooling Tower Water Testing

    Boilers and cooling towers share two major water related problems: deposits and corrosion. As steam is generated by a boiler or water evaporating from a cooling tower, dissolved minerals are left behind, increasing the concentration of these minerals. Additional minerals are introduced via the water added to makeup the water lost to steam/evaporation. Eventually, the minerals reach a level (or cycle) of concentration that will cause either loss of efficiency due to scale or damage from corrosion. This level can be determined by the Ryznar or Langlier indices and correlated to a conductivity or TDS range. Most people recognize problems associated with corrosion. Effects from scale deposits, however, are equally important. For example, as little as 1/8` of scale can reduce the efficiency of a boiler by 18% or a cooling tower heat exchanger by 40%!

    By Myron L Company based in Carlsbad, CALIFORNIA (USA).

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    Oil Spill Eater II (OSE) for Energy storage and fuel storage leaks

    The OSEI Corporation manufactures a first response bioremediation product Oil Spill Eater II that has been used to clean up leaks around storage tanks from valve breaks, line breaks and small holes in tanks, as well as for tank sludge clean outs. OSE II has been cleaning up oil/hydrocarbon based spills including heavy oils, sludge, drilling mud, tailings as well as refined product since 1989.

    By OSEI - Oil Spill Eater International, Corp based in Dallas, TEXAS (USA).

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    VOC and HAP Abatement

    As is the case for many industrial manufacturing processes, emissions are best destroyed through the use of thermal and catalytic oxidation technologies. Volatile Organic Compounds (VOCs) and Hazardous Air Pollutants (HAPs) are destroyed through the use of high temperature combustion with direct heat recovery. The harmful air pollutants are converted to heat, water vapor and carbon dioxide, creating a destruction efficiency greater than 99%.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Metal Sludge Plants for Oil and Metal Industry

    Grinding-swarf from the metal processing industry may contain metal alloys, stainless-steel and high-alloyed steel, all of which are ideal input-materials VacuDry unit. The absence of oxygen in the VacuDry process prevents any changes in the chemical structure of the oil, emulsions or metals during the treatment. The output material can later be sold at high prices.

    By econ industries services GmbH based in Starnberg, GERMANY.

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    Chromatography laboratory instrumentation for feed (pet food)

    To produce efficiently several feed formulations starting from continuously changing raw materials and premixes, require flexible and accurate analytical and formulation technologies. BUCHI offers dedicated solutions for the entire value chain: from R&D and QC Laboratories to the production lines.

    By BÜCHI Labortechnik AG based in Postfach, SWITZERLAND.

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    Pool Water Testing / Spa Water Testing

    Anyone and everyone who is responsible for operating and maintaining a swimming pool or spa has to test, monitor, and control complex, interdependent chemical factors that affect the quality of water bathers are immersed in. Additionally, aquatic facilities operators must be familiar with all laws, regulations, and guidelines governing what these parameters should be.

    By Myron L Company based in Carlsbad, CALIFORNIA (USA).

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    Oxidation Reduction Potential (ORP)/Redox

    Oxidation Reduction Potential or Redox is the activity or strength of oxidizers and reducers in relation to their concentration. Oxidizers accept electrons, reducers lose electrons. Examples of oxidizers are: chlorine, hydrogen peroxide, bromine, ozone, and chlorine dioxide. Examples of reducers are sodium sulfite, sodium bisulfate and hydrogen sulfide. Like acidity and alkalinity, the increase of one is at the expense of the other.

    By Myron L Company based in Carlsbad, CALIFORNIA (USA).

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    Water monitoring technology for mining

    Ensuring that pollutants from mining activities do not enter surrounding natural water bodies is a key issue in environmental monitoring and regulatory compliance.

    By The OTT Hydromet Group based in Kempten, GERMANY.

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    Water monitoring technology for coastal & estuary

    Measurement of water quality in coastal regions and estuaries is critical in the characterization of hypoxic ‘dead zones’ as a result of nutrient loading and algal blooms in the water bodies. Sediment loading analysis through turbidity measurement is also important for coastal trend identification and modeling. Hydrolab and Sea-bird Coastal offer a variety of multiparameter water quality instrumentation and nutrient sensors for long-term coastal applications.

    By The OTT Hydromet Group based in Kempten, GERMANY.

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    Water monitoring technology for groundwater

    Measuring groundwater level or depth-to-water is critically important for identifying long term trends, including declining water levels, saltwater intrusion, seasonal variations, aquifer recharge, artificial aquifer storage and recovery, and level status for drinking water. Receiving groundwater data via remote data transmission from one of the many OTT telemetry options available saves time and resources spent in the field.

    By The OTT Hydromet Group based in Kempten, GERMANY.

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    Water monitoring technology for meteorology

    High-accuracy precipitation data is used for watershed monitoring, airport and highway transportation forecasts,  general weather forecasting,  and Doppler radar ground truthing.

    By The OTT Hydromet Group based in Kempten, GERMANY.

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    Chemical and Pharmaceutical Solutions

    The application of VOC emission control equipment for the chemical and pharmaceutical industries requires a thorough knowledge and understanding of the customer's process and requirements, and having the ability to offer custom solutions. MEGTEC has years of experience in finding solutions to support the chemical industries worldwide. with our range of solutions including scrubbers and wet electrostatic precipitators, carbon adsorption systems for solvent recovery, distillation and purification equipment, and thermal oxidation systems.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Metallurgical

    MEGTEC TurboSonic provides custom-designed atomizing technologies and air pollution control solutions for the non-ferrous metallurgical industry including Aluminum, Copper, Nickel, Zinc and precious metals producers. SoniCool™ Evaporative Gas Cooling & Conditioning controls high-temperature furnace and converter off-gases, lowering them to temperatures below other spray technologies—without wetting problems. By lowering the temperature and conditioning the gas stream, SoniCool™ protects downstream equipment from damage and improves the efficiency of downstream APC equipment, such as baghouses and electrostatic precipitators.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Cement

    MEGTEC's extensive scrubber experience applies to the cement manufacturing process for the effective control of SO2 and HCl by the injection of lime slurry. Our customers can achieve up to 90% reduction of SO2 and 98% reduction of HCl using microfine or standard lime. The TurboSorb Spray Dryer Absorber (SDA) can often retrofit into an existing gas conditioning tower, or downcomer duct, to avoid the high cost of new capital equipment.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Automotive and Industrial Painting

    Reliability. Uptime. Uninterrupted Production - all are essential requirements in painting and finishing applications. Just-in-time manufacturing demands uninterrupted production and smooth pressure control that eliminates pressure fluctuations in the painting and finishing process. MEGTEC has supplied many systems to Tier 1 and Tier 2 automotive plants where high volume, low concentration exhaust streams are treated economically and effectively, yet adaptable to changing finishing formulations.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Ethanol and Biofuels

    Controlling the VOCs and CO emissions produced in the feed dryers (wet and dry milling), coupled with the particulate matter being introduced and the need for the reduction of NOx are just the start of having a successful abatement solution. The challenges of smooth pressure control that reduces dryer fluctuations and plug resistant media that lessen the frequency of bake-outs are also part of a successful abatement system and we have the solutions. Our engineered oxidation systems provide reliable performance with minimal maintenance requirements. Externally accessible valve bearings and other critical components are kept out of the corrosive moisture-laden streams extending the life of the equipment and facilitate maintenance intervals. Our simple oxidizer designs control your emissions with minimal facility intervention and allow us to provide you with reliable and dependable equipment.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Waste water treatment plants Personnel Safety & H2S filter management

    Context & Challenges Globally, the wastewater treatment is the first public health issue. Urban development leads to urbanization near waste water treatment plant and extension of sewerage network. These aspects induce to an augmentation of sulfur compounds (H2S, mercaptans and sulfides) which are very corrosive, odorant and toxic. To monitor this compounds online CHROMATOTEC® offers high meteorological solutions. As a result of the confinement of the waste water stations, toxic components such as H2S and Methylmercaptan increased. Safety of employees on such working sites has therefore become of major problem. To fight this hazardous pollution, air filtering systems have been installed. For the station managers, personal safety coupled with the need for constant air quality control and filter change has been a heavy task.

    By Chromatotec Group based in Val de Virvée, FRANCE.

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    Analysis of VOC compounds in water by Purge & Trap or dynamic headspace

    Context & Challenges Volatile organic compounds (VOC) can be dissolved in water. Sometimes water is polluted and to study contamination of VOC in finished drinking water, VOC must be measured. Chromatotec® Solutions Chromatotec® has developed a specific system for the measurement of VOC in water: a Purge & Trap system, the airmoPURGE. The analyzer is coupled with a degasing system allowing the extraction of dissolved gases. The complete system is based on: - 502.2 method from US EPA – “Volatile organic compounds in water by purge and trap capillary column gas chromatography with photoionization and electrolytic conductivity detectors in series – Revision 2.1”. - 524.2 method from US EPA – “Measurement of purgeable organic compounds in water by capillary column gas chromatography/mass spectrometry – Revision 4.0”.

    By Chromatotec Group based in Val de Virvée, FRANCE.

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