Dry anaerobic digestion facility in Luxembourg successfully treats mixed yard and food waste collected in compostable plastic bags.
Preprocessing, anaerobic digestion and composting operations are enclosed at the Syndicat Minett-Kompost facility.
While the value of compostable plastic bags to increase participation in residential source separated organics (SSO) programs is well-recognized, much less is known about their fate in the anaerobic digestion (AD) process. A previous article in BioCycle, “Managing Compostable Bags At AD Plants” (September 2012), discussed how biowaste collected in compostable plastic bags can take different routes at AD facilities in Europe depending on the type of pretreatment and fermentation technology present. This article features a dry AD and composting facility in Luxembourg that is treating mixed yard and food waste collected in compostable plastic bags.
Dry technologies started gaining a significant market share in Europe in the 1990s with plug flow systems that operate with “shovelable” or solid substrates with total solids (TS) content ranging between 20 and 40 percent. Dry fermenters are less sensitive to sedimentation issues and handle substrates with larger particle size compared to wet AD systems (between 1.5 and 3-inches). They can treat garden waste or mixtures of garden and food waste. The different structure and higher TS content of the feedstocks require a different approach to pretreatment — typically particle size reduction and screening — compared to wet systems. It has a high viscosity and moves via plug flow inside the digester. With input substrates having TS greater than 60 percent, part of the liquid digestate or process water is recirculated and added to the incoming material to reduce the TS to bewteen 20 and 40 percent. Dry plug flow technologies include Kompogas, Dranco (OWS), Valorga and Strabag (formerly Linde).
The dry plug flow AD and composting facility in Mondercange, Luxembourg is managed by Syndicat Minett-Kompost, the public authority responsible for waste management in the 21 municipalities in the southern part of Luxembourg (185,000 residents). In 2011, Minett-Kompost added an AD plant to its existing 20,000 tons/year (tpy) composting facility in Mondercange. The AD technology was supplied by Strabag Umweltanlagen GmbH. The new plant, which treats mixed green and food waste, has a capacity of 30,000 tpy, including the pretreatment and post composting stages. The green waste stream for AD includes grass clippings, weeds, etc. Other yard waste — primarily tree and shrub cuttings with a high proportion of wood — goes directly to the composting operation. Capacity of the digester is 25,000 tpy. In the winter months, when municipal green waste production is low, up to 4,000 tpy of energy crops (silage) can also be used.
The Syndicat Minett-Kompost also manages collection of biowaste in the 21 municipalities. In 1999, the authority introduced specifically labeled compostable bags made of Mater-Bi resin for residential food waste collection to keep a high participation rate in the scheme and a good quality of the material collected. Food waste bags and liners of different capacity (from 2.5 to 64 gallons), along with 15-gallon yard waste bags, are distributed in different local supermarkets. Certified compostable food service ware items, listed on the waste authority’s website, are accepted in the collection container (Bio-bin). In addition, the Syndicat Minett-Kompost organizes an annual event using compostable food service ware and promoting use of compostable plastic bags.