Industrial Wastewater Treatment Success Stories
Corrugator Wastewater Design Build Installation
A pre-print facility requested the service of Integrated to design and build wastewater system to treat their 1,000 gallon/day of wastewater.
The previous system, an Alar, was too labor intensive, required diatomaceous earth (D.E). as a precoat to the rotary vacuum filter, and required over 50 hp of electricity for pumps, mixers, etc. (30 hp for the vacuum filter alone).
The project included removal of the Alar system and installation of a new Reaction Tank, Floccin™ Feeder, Mixer, 25 cubic foot Filter Press with new concrete pad, Main Control Panel with PLC controlled process, Floccin™ Feeder with supersack, and all new conduit, controls, interfacing with the existing EQ Tanks and pumps, and piping.
The removal of the old equipment and installation was completed in 4.5 days allowing the facility to maintain production throughout the project.
The new system requires only 5 hp to operate, no DE as a precoat for the filter press, minimal operator attention and a total cost of $125,000.