burner construction Articles

  • Gas Fired Oven

      INDUSTRIAL GAS FIRED OVEN   CONSTRUCTION An industrial Gas Fired Oven is typically of steel construction, comprised of inner and outer shells of sheet steel panels, separated by 4” thick, 6 lb/ft3 density mineral wool insulation.  The panels are constructed as to minimize metal-to-metal contact between inner and outer shells and reduce heat flow from ...


    By Epcon Industrial Systems, LP

  • Saving waste in the boiler house

    Burner technology has improved greatly in recent years. Older Burners had a series of cams and levers that were calibrated to provide specific amounts of air for a particular rate of firing. Being mechanical items, these wore and sometimes required calibration. They, therefore, had to be regularly serviced and calibrated. Generally, new burners use frequency controlled motors and cams to open air ...


    By EBE Engineering Ltd.

  • Case study - Flexographic printer system repair

    A flexographic printer recently contacted Catalytic Products International for help solving a recurring problem with competitors Regenerative Thermal Oxidizer (RTO) that was purchased two years earlier. The system had never been able to pass a stack test; the company was out of compliance and running out of time with the state EPA.  Any calls for assistance in getting the RTO to be compliant ...

  • Expansion of waste water treatment plant, Switzerland

    Type     HOFGAS®- IFL2c Commissioning     2005 Site     WWTP Bern (Berne, Switzerland) Initial Situation The purification services provided by WWTP Region Bern so far are no longer adequate. The expansion project comprises new constructions, the new organic waste water treatment stage and the associated sludge liquor ...


    By Hofstetter BV

  • Thermal Oxidizer

    THERMAL OXIDIZER   PRINCIPLE OF COMBUSTION The primary function of the Thermal Oxidizer is to destroy the contaminants in the exhaust coming out of a process.  The operation of the Thermal Oxidizer is based on the principle of combustion.  The process of combustion is the most commonly used method to control emissions of organic compounds. ...


    By Epcon Industrial Systems, LP

  • Dioxines and furanes - Case Study

    Example: Scrap copper recycling, cobalt for battery production Similar tasks: Metal recycling, roast processes, thermal waste disposal When recycling metals - as in scrap copper recycling (mostly cable material) - toxic waste gases often occur. The raw materials to be recycled are injected in a shaft kiln that emits dust, organic contaminants, carbon monoxide, dioxins as well as furans. A ...

  • Ethanol plant modifications result in capacity increase

    When the production capacity of a Mid West Ethanol plant was limited to 80% by their air pollution control equipment, Pollution System Solutions industry knowledge and resources were tapped to identify the underlying cause and implement a cost effective solution.  The key operating parameters of the Thermal Recuperative Oxidizer performance were evaluated.  Careful consideration was given to the ...


    By Pollution Systems

  • Single-valve RTO Eliminates Odors and VOC

    Untitled Document Less expensive to purchase, ...

  • Maximizing Energy Recovery through Digester Gas Management System Enhancement

    ABSTRACTAdvanced anaerobic digestion practices and maximum energy recovery call for a digester gas system that reliably allows for complete biogas collection and utilization. This paper will describe the planning, design, and construction of a new digester gas management system at the East Bay Municipal Utility District’s (District) Main Wastewater Treatment Plant. The need for an upgraded ...

  • Low emission combustion of landfill gas

    Type     HOFGAS®- Efficiency 2000 (3x) Commissioning     July 2002 Site     Ämmäsuo Landfill (Espoo, FI)  SituationÄmmässuo landfill is located in Espoo, about 20 km from Helsinki. The landfill is the largest one in Finland and one of Europe’s largest. In order to reduce the greenhouse gas emissions and eliminate ...


    By Hofstetter BV

  • EIS Safety First - Case Study

    EIS was invited by a UK company to provide a fully automated VOC / odour abatement system treating the exhausts from multiple processes and needing multiple safety systems.  The abatement plant would be part of the construction of a new factory based in Scotland, so the timing and installation of the system would be critical to the plant coming on stream at the planned date. The production ...

  • Understanding Air Pollution Control System Design Specifications

    As the full effect of the Federal Clean Air Act (CAA) Amendments continue to impact today’s industry, many different companies will be required to install new or additional air pollution control equipment.  With well over twenty-five years of proven success in a variety of industries, thermal and catalytic oxidation has become a popular method for controlling volatile organic compound (VOC) ...


    By The CMM Group, LLC

  • Cement and Lime Kilns case study

    Cement and Lime Kilns PROCESS DESCRIPTION Cement, lime and gypsum manufacturing processes have in common the mixing of inorganic minerals calcined at high temperatures typically using rotary kilns (vertical kilns are also used). CEMENT Regular Portland cements are the usual products for general concrete construction. The raw ...

  • Catalytic Oxidizers…What You Should Know.

    Within the U.S., depending upon specific plant operations, geographic locations, etc.,  many companies concerned with controlling VOC emissions have been operating air pollution control systems for years.  However, due to business expansion, plant modifications or recent changes in EPA guidelines, an increasing number of companies are now finding it necessary to install new emission control ...


    By The CMM Group, LLC

  • Thermal deoilers - Thermal deoiling replaces liquid based degreasing

    The Problem A major Automotive company was mandated to have an alternate technology for degreasing evaporator fins. They had, until recently, been deoiling metal parts in a conveyorized solvent based vapor degreasing line, but the state environmental agency mandated that the line be shut down on a certain date due to the excessive water and air pollution it generated. The company had ...


    By Epcon Industrial Systems, LP

  • Thermal deoilers - Thermal deoiling of evaporator coils for air conditioners

    The Problem A major Air Conditioning company was mandated to have an alternate technology for degreasing evaporator fins. They had, until recently, been deoiling metal parts in a conveyorized solvent based vapor degreasing line, but the state environmental agency mandated that the line be shut down on a certain date due to the excessive water and air pollution it generated. The company ...


    By Epcon Industrial Systems, LP

  • Air Pollution Control Specs

    As the full effect of the federal Clean Air Act (CAA) Amendments continue to impact today’s industry, many companies will be required to install new or additional air pollution control equipment.  With more than 25 years of proven success in a variety of industries, catalytic and thermal oxidation has become a popular method for controlling volatile organic compound (VOC) and hazardous air ...


    By The CMM Group, LLC

  • Energy efficiency: The unsung hero of our times

    As our economy continues to sputter, one little-noticed industry has been booming for a while now: energy efficiency. The sector is hiring like crazy -- a fact that speaks volumes about the close relationship between clean energy and the economic recovery that we're all waiting for. Energy efficiency could save us all. My firm works with utilities, government agencies, housing authorities, and ...

  • Case study - Printing: Flexographic

    Problem A flexographic converter needed to expand its business by adding an 8-color CI printing press to its existing press lines, and planned to add a second press later. The increase in emissions and flow from the new press was beyond the capacity of the existing 10-year old catalytic oxidizer. The customer needed a way to maintain compliance at an affordable cost. ...

  • Case study - Printing: RTO solution

    Overview A flexographic converter needed to expand its business by adding an 8-color CI printing press to its existing press lines, and planned to add a second press later. The increase in emissions and flow from the new press was beyond the capacity of the existing 10-year old catalytic oxidizer. The customer needed a way to maintain compliance at an affordable cost. ...

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