burner performance monitoring Articles

  • Burner Efficiency

    The Customer The Company is a world leader in combustion technology. They design and manufacture burners for residential, commercial and industrial applications. The Process After the burners have been manufactured they must be tested to meet the standards of BTS-2000. This standard specifies the methods procedures for determining the performance and ...

  • NOx in Non-Utility Industries - Part II - Control options and monitoring methodology

     This the second in a two-part series. Part I, which appeared in our June 2001 issue focuses on air emission origins of nitrogen oxides (NOx) in non-utility industries. Choice of the NOx control technology is dependent on many factors, including regulatory requirements, technical feasibility, cost and public perception. Figure 1, compiled based on publications [1-5], presents a summary of ...


  • NOx in Non-Utility Industries - Part I NOx in Non-Utility Industries - Part I - Air emission origins, best control solutions and monitoring methodology for nitrogen oxides

     Problems with reducing nitrogen oxides (NOx) are widespread in the general process industries. These industries, together with medium size utility and power generators contribute about 15 percent of global NOx emissions. The emission sources addressed include various heaters employed in chemical and petrochemical plants, nitric and sulfuric acid plants, glass furnaces, iron and steel mills, ...


  • New Boliden Rönnskär Zinc Furnace - Case Study

    Rönnskär plant NEW BOLIDEN is the third largest copper metals supplier in Europe and handles all process stages from mining via smelting until recycling for copper, zinc and other valuable metals. The Rönnskär plant located in Skelleftehamn in northern Sweden houses one of the largest copper smelters of its kind in the world. Beside copper zinc, clinker, lead and precious ...

  • Saving waste in the boiler house

    Burner technology has improved greatly in recent years. Older Burners had a series of cams and levers that were calibrated to provide specific amounts of air for a particular rate of firing. Being mechanical items, these wore and sometimes required calibration. They, therefore, had to be regularly serviced and calibrated. Generally, new burners use frequency controlled motors and cams to open air ...


    By EBE Engineering Ltd.

  • Maxsys Fuel System generates 6% savings on Gas Fired Steam Raising Boilers at Mondi Packaging

    Mondi is one of the world’s leading international paper and packaging groups with a substantial global presence, employing 34,000 people at 112 sites across 34 different countries. The company is continually striving for a consistent high level of improvement in environmental performance in all its operations, making efficient use of raw materials and energy, while focusing on innovation ...


    By Maxsys Fuel Systems Ltd

  • Biomass gassing as an effective source of energy

    Type     HOFGAS®- IFM4c 4000/2100 Performance     2100 Nm3/h / 3500 kW          Location     Limoges (FR) Situation A prestigious gassing plant for biomass is being built in the heart of France. The owner is promising himself a significantly higher level of efficiency through ...


    By Hofstetter BV

  • Union Papertech Ltd. save 6.8% gas using the Maxsys Fuel Systems

    A large Northwest paper mill has installed Maxsys Fuel System technology saving 6.8% off their energy bill and this has inspired them to place new orders with Maxsys for other applications. Union Papertech located at Simpson Clough, Lancashire, is part of the Purico Group, a 4,500-employee organisation with a global presence. Through its policy of continuous investment in the latest technology, ...


    By Maxsys Fuel Systems Ltd

  • Case study - Spindle utilities module

    Business Situation The existing method of tracking utility usage at these industrial laundries was highly manual, unreliable, and time consuming. Total utility consumption from bills was entered into large spreadsheets and analyzed over periods that were often 3 months or more in arrears. The report merely told managers what they already knew—they had overspent on natural gas; ...


    By Dober Chemical Corp

  • Low emissions from large plants too

    Type     HOFGAS®- LPM 3000 Performance     3’000 Nm³/h, 15’000 kW Location     Scotland (GB) SituationEvery year, 150’000 tonnes of waste from Edinburgh, Lothian and the Borders Region are brought to the Dunbar landfill site. The waste is transported by rail to the site. In 2002, the UK Environmental Agency ...


    By Hofstetter BV

  • Ciba Specialty Chemicals makes energy savings of over 7% with the Maxsys Fuel Systems

    Ciba Specialty Chemicals is a world leading Chemicals Manufacturer with a global presence whose products and services are sold in over 120 countries on all continents and employing around 15,000 people at 69 sites in 22 countries worldwide. The Fuel Systems from Maxsys was able to deliver impressive gas savings of 7% to Ciba’s plant operations. The ...


    By Maxsys Fuel Systems Ltd

  • Ford Motor Co. Ltd reduce emissions by 5.1% on gas fired boiler plant using Maxsys Fuel Systems.

    As part of an ongoing objective to reduce emissions and conserve energy at the Ford Motor Company’s Dunton Technical Centre, Maxsys Fuel Systems have been fitted to the boiler plant, helping the company to achieve over 5% reduction in gas usage with a commensurate reduction in emissions. The Energy Committee at Dunton decided to investigate ways of reducing gas usage by improving ...


    By Maxsys Fuel Systems Ltd

  • Safe disposal of exhaust gas from storage tanks in Finland

    Type     HOFGAS®--IPM 6500 and 4 xHOFGAS®- IFM4c 15000 Performance     Blower station 6,500 Nm³/h - Flare burner 4x1,650 Nm³/h / 4x15,000 kW Client     Neste Jacobs Oy (FI) Situation Every fortnight a tanker delivers oil from Russia to Finland. The tanker docks at the port of Naantali and the oil is conveyed to storage ...


    By Hofstetter BV

  • Maxsys Fuel Systems Help Hospital Reduce Carbon Footprint with 5.1% Saving on Boiler Fuel Bill

    Fuel energy saving systems supplied and installed by Maxsys are providing improved efficiency to three steam-raising boilers at The Princess of Wales Hospital in Bridgend, a district general hospital within the Bro Morgannwg NHS Trust. The combined effect of the investment is a significant reduction in the organisation’s carbon footprint along with a 5.1% saving on the hospital’s ...


    By Maxsys Fuel Systems Ltd

  • Navigating NSPS subpart Db for boilers: a case study

    Over the past year, Trinity assisted a chemical company with the permitting and installation of a new 220 MMBtu/hr package boiler. The new natural gas-fired boiler replaces coal-fired units that were installed in the 1940s. Navigating through the numerous, and at times conflicting, regulatory requirements applicable to such a unit has been challenging. With careful planning and implementation, ...


    By Trinity Consultants

  • EPA proposes updates to CISWI rules

    On June 4, 2010, the U.S. EPA proposed updates to the Standards of Performance for New Stationary Sources (NSPS) for Commercial and Industrial Solid Waste Incineration (CISWI) Units (NSPS Subpart CCCC) and Emission Guidelines (EG) for Existing CISWI Units (EG Subpart DDDD), collectively referred to as the "CISWI Rules." In order to describe the proposed updates to the CISWI Rules, it is necessary ...


    By Trinity Consultants

  • Modest Growth for Air Pollution Control Market

    The Clean Air Act amendments of 1990 created a wave of optimism in the air pollution control (APC) business. The subsequent decade, however, resulted in backwash of disappointment for APC companies as the market for stationary source equipment declined from 1-4% per year from 1993-1998. Growth returned to the APC market, however, with 1999 and 2000 characterized as 'good' years by the Institute ...

  • Catalytic Oxidizers…What You Should Know.

    Within the U.S., depending upon specific plant operations, geographic locations, etc.,  many companies concerned with controlling VOC emissions have been operating air pollution control systems for years.  However, due to business expansion, plant modifications or recent changes in EPA guidelines, an increasing number of companies are now finding it necessary to install new emission control ...


    By The CMM Group, LLC

  • Rectify dry cycling of gas boilers and reduce energy costs by 25%

    Building engineers, energy and facilities managers tend to overlook that many gas boilers waste energy through dry cycling when they are not actively contributing to the building heating and hot water demand. It is often thought that existing building management systems (BMS) and building energy management systems (BEMS) are optimising the boilers to remove dry cycling. However, the BMS is ...


    By Vital Efficienci Ltd.

  • Final CISWI rule

    On March 21, 2011, in parallel with publication of the Boiler National Emission Standard for Hazardous Air Pollutants (NESHAP) rules and the Non-Hazardous Secondary Material (NHSM) rule, EPA promulgated the final updates to the New Source Performance Standards (NSPS) and Emission Guidelines (EG) for Existing CISWI Units, collectively referred to as the “2011 CISWI Rules.”1 The 2011 ...


    By Trinity Consultants

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