ceramic media bed Articles

  • Media replacement restores plant capacity and improves flow

    Reduced air flow capacity, large temperature imbalances in chambers, long start-up times, energy inefficiencies, and visual cracks and voids in the media bed are all indicators of an unhealthy Regenerative Thermal Oxidizer (RTO) that should be evaluated for media replacement. A recycling facility that processes waste bakery products was experiencing significant reductions in air flow capacity, ...


    By Pollution Systems

  • Case study -New media makes RTO natural gas usage a rarity!

    Overview Tekra Corporation has always had an eye on their energy conservation. They are a custom coater of plastic films in Wisconsin where state regulations require over 98% of the Volatile Organic Compounds (VOCs) emitted from their process be destroyed in an oxidizer system. While considering their first oxidizer system, Tekra's Engineers did their homework and invested in an early ...

  • Case study - Fiberglass polymer emissions: RTO control technology

    OVERVIEW A producer and supplier of corrosion resistant piping systems was looking to improve the reliability and lower operating expenses of an existing air pollution control system at their facility. During their manufacturing process, centrifugally cast mortar pipe systems are reinforced with a fiberglass polymer. This makes the pipe ideally suited for most corrosive piping ...

  • Case study - RTO: Efficient and reliable styrene control technology

    Problem A producer and supplier of corrosion resistant piping systems was looking to improve the reliability and lower operating expenses of an existing air pollution control system at their facility. During their manufacturing process, centrifugally cast mortar pipe systems are reinforced with a fiberglass polymer. This makes the pipe ideally suited for most corrosive piping applications ...

  • Minimizing Operating Costs in VOC Abatement Equipment

    Untitled Document As governmental regulations of environmental emissions become more restrictive, the average concentration of Volatile Organic Compounds (VOC's) has decreased as more ...

  • Case study - Increasing primary heat recovery

    OVERVIEW Tekra Corporation is a custom coater of plastic films in Wisconsin, where state regulations require over 98% of the Volatile Organic Compounds (VOCs) emitted from their process be destroyed in an oxidizer system. While considering their first oxidizer system, Tekra's Engineers did their homework and invested in an early model Regenerative Thermal Oxidizer (RTO). While at the ...

  • Eliminating VOC From Wood Industry Processes

    ELIMINATING VOC FROM WOOD INDUSTRY PROCESSES As regulations controlling VOC and the environment become increasingly strict at local, national and international level, manufacturers in an increasing range of industries are having to consider appropriate action. The wood industry is no exception. In the manufacture of moulded wooden doors, for example, wood shavings and sawdust are bonded together ...


  • Case study - Flexographic printer: efficient emissions

    Problem Control of air emissions has become an important issue that flexible packaging converters must consider when changing or upgrading equipment. Robbie Manufacturing of Lenexa, KS, a producer of printed shrink films, bags and pouches for a diverse range of applications, addressed its emissions in 1991 and 1996 by investing in two catalytic oxidizers to control the EPA-regulated air ...

  • Case study - RTO: Efficient emission - Working with your pollution control equipment supplier can lead to reductions in both emissions and operating cost

    Untitled Document Robbie Manufacturing of Lenexa , KS is a leader in the production of printed shrink films, bags and pouches for a diverse range of demanding applications. In 2004 alone, the company was awarded a Good Buy award from Good Housekeeping magazine, achieved rigorous American Institute of Baking (AIB) certification and the highest award ( Best-in-Show for Wide Web ) possible from the ...

  • Regenerative Thermal Oxidizers…What You Should Know.

    Within industry today, the use of an Air Pollution Control System (APCS) to control harmful air pollutants is not new.  In response to Congressional guidelines passed in the 1970’s, a number of companies with VOC emissions have been operating air pollution control systems of one type or another for 25 years or more.  These guidelines have been revised and added to as the years ...


    By The CMM Group, LLC

  • Metal Coating Emission Control

    The use of regenerative thermal oxidizers is expanding into applications where they wouldn’t have been considered years ago, says Mike Scholz As the first generation of oxidizer systems in the industry nears the end of their service life, many canmaking plants face repair or replacement of their existing air pollution control systems. Like many others in the industry, a Silgan canmaking ...

  • Case study - Meat processing odor control

    Overview For its first two years of production, a food manufacturer based in South Wales, England, focused its production on potatoes. Neighborhood residents voiced no complaints about odors during this time period. However, as new production lines (including barbequed meats and curried chicken) were added, the complaints began, and it became clear that odor abatement equipment was needed ...

  • Case study - Bean roasting

    Overview After purchasing a new Barth roaster for their East coast processing facility, a nationally known bean roasting company knew their emissions and odors would need to be addressed with the increase in production. Action Emissions and odors from the bean roasting process have traditionally been treated with an afterburner which simply burns the ...

  • Upstream Particulate Removal for Rtos on Direct-Fired Osb Dryers – How much is enough?

    Abstract Since 1994 Regenerative Thermal Oxidizers (RTOs) have been applied to direct wood-fired OSB dryers for the purpose of VOC abatement. In early direct wood-fired OSB dryer applications many OSB producers felt that upstream particulate control was not necessary. However, the ash from the combustion of wood waste created a host of new operational problems for the RTO systems. This paper ...

  • Case study - RTO handles high VOC loading at silgan containers

    OVERVIEW Regeneration Game - Originally printed in The Canmaker Magazine - Sayers Publishing Group As the first generation of oxidizer systems in the industry nears the end of their service life, many canmaking plants face repair or replacement of their existing air pollution control systems. Like many others in the industry, a Silgan canmaking plant in the ...

  • Carbon Fiber Emission Control Strategies

    Problem Carbon fiber (fibre) and graphite reinforced polymers are materials that have, and will continue to revolutionize the products we use everyday by making them stronger, lighter and more durable. However, the manufacturing process can have serious environmental ramifications and immediate danger to human health if careful consideration is not given to emission control at the ...

  • Case study - Carbon fiber: Oven emission control strategies

    OVERVIEW Carbon fiber (fibre) and graphite reinforced polymers are materials that have, and will continue to revolutionize the products we use everyday by making them stronger, lighter and more durable. However, the manufacturing process can have serious environmental ramifications and immediate danger to human health if careful consideration is not given to emission control at the ...

  • Case study - Printed circuit board emissions

    Overview One of the world's largest printed circuit board (PCB) manufacturers was required to install air pollution abatement equipment to control the VOCs emitted during their soldering and coating process. Three main considerations were important to the customer: The need for a system with a competitive capital cost and the lowest possible operating cost ...

  • Case study - Coater replaces old oxidizers With energy efficient systems

    Overview Emission control and the operating costs associated with meeting environmental regulations were nothing new for the Coated Products Division of Brady Corp. The company has been manufacturing coated films for nearly 60 years, demonstrating over that time a commitment to pollution prevention and emission reduction programs. But these considerations were magnified ...

  • Product Spotlight: Regenerative Thermal Oxidizer case study

    Oxidizer case histories in the pharmaceutical industry The pharmaceutical industry faces unique challenges in complying with environmental pollution and emission control regulations. Three pharmaceutical process case studies are examined: fluidized bed drying, tablet coating and reaction vessels, and batch operations. Recently, a contract drug manufacturing company faced violation ...

Need help finding the right suppliers? Try XPRT Sourcing. Let the XPRTs do the work for you