manufacturing waste Articles

  • Why ‘custom-built’ is often cheaper than off the shelf

    We know that we’ve said it before, but even though we list what we call our ‘standard range’, by far and away most of the incinerators and cremators we manufacture are specially designed and manufactured to match the individual needs of each customer.  Since everyone’s requirements are different, virtually every unit we produce is ‘made to order’ and the ...


    By Todaysure Limited

  • Online Chemical Oxygen Demand for Treatment Optimization - Case Study

    A wide variety of products are made in the chemical and pharmaceutical manufacturing industries, that require large volumes of chemicals, materials, and substances that are used throughout process operations. Waste water from these facilities typically include contaminants, toxins, nutrients, and organic content that presents challenges with regards to treatment. A major UK based chemical ...


    By MANTECH

  • Thermal Oxidiser - Scottish Leather Group - Case Study

    Project Details Customer Name: Scottish Leather Group The Brief:  Scottish Leather were sending 30, 000 tonnes of waste to landfill each year. Turn that waste into heat and steam for processing leather and heating water Location of Installation: Bridge of Weir, ...


    By Process Combustion Ltd

  • Stop the hit and miss in coagulation-flocculation: AppliTek’s charge density analyzer to reduce polymer dosing

    Specialist manufacturer AppliTek NV has the pleasure to announce its latest analytical solution, called EZ-Charge®, for reducing the potentially skyrocketing costs that come with controlling the amount of suspended solids in waste water treatment. The novel water analyzer has been developed in cooperation with AQRatio (Germany), a company specialized in sewage sludge analysis and control. ...


    By AppliTek NV

  • Textile Manufacturing

    A textile manufacturer in North Carolina was having a problem with removing color from their waste stream. The plant effluent had 800 color units and the local POTW was threatening to fine the manufacturer based on this discharge. The facility was using alum and a polymer to reduce the color and had continual violations for excess color. Integrated Engineers was requested to examine the water ...


    By Integrated Engineers Inc.

  • Ammunition Manufacturing

    An ammunition manufacturing facility was having problems removing copper and zinc from their 900 gpm wastewater system. The process used lime to raise the pH from 1.5 to 10, sodium carbamate for a metal precipitant, and an anionic flocculant to increase the flock size and get the solids to settle in the clarifier. Current chemical costs are estimated at $225,000/year with a significant amount of ...


    By Integrated Engineers Inc.

  • Waste Water Treatment For Printed Circuit Manufacturers

    This article only considers normal PWB processing and examines the following metals, Copper, Nickel, Zinc, Lead, Tin, Gold, and the problem anions. cyanide and EDTA complexes. If you've added something new, check it's treatability first. All of these systems can keep you in compliance, even at 0.1 ppm, some will just cost you more to operate or require a 'patch'. These days, everyone wants to ...


  • Design, manufacture and testing of a waste paper recycling system

    Egypt is facing a major crisis due to the 1997's 40% increase in the price of imported newsprint. This price increase not only affected the press and publishers, but also placed a burden on the educational system, because most of the government textbooks depend on this type of imported paper. This crisis can be solved entirely by recycling waste paper and depending on recycled paper instead of ...


    By Inderscience Publishers

  • Food manufacturers: Include waste in final cost of product

    Over the past year, the momentum of food waste reduction has become a forefront concern on a global, national and industry level. In the United States, the United States Department of Agriculture (USDA) and Environmental Protection Agency (EPA) launched the U.S. Food Waste Challenge “to lead a fundamental shift in how we think about and manage food and food waste in this country.” ...

  • Optical equipment manufacturer

    Overview: Multi plant implementation using EPOCH’s Chemical Management module to track detailed chemical usage. EPOCH is interfaced to company's ERP system for electronic input of chemical transactions. One data feed provides all information necessary for generating SARA 312 Tier report, 313 Form R, and VOC and HAP emissions for Title V reporting. EPOCH VOC and HAP emission reports show rolling ...


    By Logical Data Solutions, Inc.

  • Heavy equipment manufacturer

    Overview: Multi-plant implementation, 20 plus sites, of EPOCH Chemical Management, Source Monitoring and Hazardous Waste Management modules, with interfaces to inventory / purchasing system to automate data entry for chemical movement and usage. Regulatory reporting, Tier II and 313 Form R, is generated as a by-product of processing the inventory transactions received electronically and having ...


    By Logical Data Solutions, Inc.

  • Simplifying compliance for manufacturers

    Manufacturers must comply with legislation to declare the amount of packaging they’re placing on the market. The problem is the rules dictating what companies need to declare are different in every single country. Global health, beauty and home care product market leader Amway has appointed Lorax ...


    By Lorax Compliance Ltd

  • Automotive Transmission Manufacturing Plant

    Dynatec is engaged to provide a complete WWTP on a design build own operate and maintain basis. The Problem The automotive company was building a new plant in Georgia and required treatment for wastewater for the new plant and needed to reduce their capital expenditures for the new facility. The plant produces wastewater containing oil, metals, and high COD.  Further, ...


    By Dynatec Systems Inc.

  • Comparing Capacity Expansion and Waste Minimization Options at a Chemical Manufacturing Facility

    ABSTRACTIndustrial wastewater treatment facilities that are nearing their capacity limit often have a relief option that typically is not available to municipal treatment facilities. That option is to reduce waste loads coming from the production areas by optimizing manufacturing processes so that less waste is generated per pound of product made. In making the decision between reducing waste ...

  • Unmixing Water From Waste: The imporance of filters, cartridges and housings as a function of manufacturing

    In manufacturing, water and water-based solutions are regularly filtered for various purposes and outcomes – including for cleaning, cooling, and movement. The filtering process is crucial to quality, performance, and cost savings. With the wrong filter in place, pumps can be destroyed, liquid being filtered can become “unusable” for the intended purpose, cleaning solvents can ...


    By Shelco Filters

  • Sintered Metal Manufacturing 2

    This facility generates 2 waste streams from their metal sintering operations. This second waste stream comes from their post conditioning of the parts with the use of detergents for cleaning and a polishing compound for surface finish/deburring. The wastewater stored in several tanks and is hauled off site for disposal at $0.62/gallon. The treatability with Floccin H is shown in the jar test ...


    By Integrated Engineers Inc.

  • Sintered Metal Manufacturing 1

    This facility generates 2 waste streams from their metal sintering operations. The first waste stream comes from their cutting oil operations and rinse water. The wastewater is then stored in several tanks and allowed to partially separate with some of the floating oil skimmed off. The residual wastewater (3,000 gallons/week) is then hauled off site for disposal at $1.15/gallon. The treatability ...


    By Integrated Engineers Inc.

  • Manufacturing Goes Lean and Green

    Manufacturers around the world are uncovering the environmental as well as financial benefits of lean approaches. When John Quarmley started Highwood USA, a synthetic woods manufacturer, in 2003, he wanted the company to be good to its employees, to its community and especially to the environment. Based in the small town of Tamaqua, Pa., Highwood uses ...


    By Ensia

  • Divestment of a food manufacturing plant

    Client: Confidential Location: Somerset, Southwest England, UK Services: Strategic Advice on Brownfield Development, Site Investigation, Risk Assessment Summary: ESI was able to identify options for managing land contamination to maximise the value of site divestment, based on high quality site investigation and risk ...

  • Chemical Reaction for Disposal of Waste Nitrogen Fluoride From Manufacturing Process of Semiconductors

    New technology to make trifluoro-nitrogen (NF3) gas harmless has been developed and a new concept on the removing toxic gas to be used in the process of manufacturing semiconductors is established. The NF3 gas is a toxic and special type of gas that is used in the process of manufacturing semiconductors and its specific application includes the dry etching of semiconductors, cleaning of CVD ...


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