regenerative thermal oxidizer media Articles

  • Regenerative Thermal Oxidizer Installation #1655 - Case Study

    An Filter Media Manufacturer Updates Pollution Control System in Feasterville-Trevose, PA A filter media manufacturer adds air pollution control system manufactured by Alliance Corporation. Application: Converting – Feasterville-Trevose, PA Project: A 4,000 SCFM KRONUS™ Regenerative Thermal Oxidizer. Installed by ...


    By Alliance Corporation

  • Product Spotlight: Regenerative Thermal Oxidizer - Case study

    Oxidizer case histories in the pharmaceutical industry The pharmaceutical industry faces unique challenges in complying with environmental pollution and emission control regulations. Three pharmaceutical process case studies are examined: fluidized bed drying, tablet coating and reaction vessels, and batch operations. Recently, a contract drug manufacturing company faced violation ...

  • The Importance of high-quality service for regenerative thermal oxidizer

    The Importance of high-quality service for Regenerative Thermal Oxidizer. Safety, efficiency and compliance among pressures facing Regenerative Thermal Oxidizer operators. As any plant or maintenance manager working in a manufacturing environment using volatile organic compounds (VOCs) could tell you, the standards for support of all equipment along the process is critical for safety and ...

  • Regenerative Thermal Oxidizers…What You Should Know.

    Within industry today, the use of an Air Pollution Control System (APCS) to control harmful air pollutants is not new.  In response to Congressional guidelines passed in the 1970’s, a number of companies with VOC emissions have been operating air pollution control systems of one type or another for 25 years or more.  These guidelines have been revised and added to as the years ...


    By The CMM Group, LLC

  • Regenerative thermal oxidizer - Wastewater treatment facility

    Epcon has extensive experience in designing and building Air Pollution Control Systems for the Wastewater Treatment Industry. The Problem The water treatment plant could no longer have open storage tanks to store industrial wastewater from the refineries in the area. They were emitting VOC's from their open storage tanks and were required to reduce their VOC emissions by ...


    By Epcon Industrial Systems, LP

  • Rto & recuperative oxidizer pros & cons - Regenerative thermal oxidizer technology

    RTO technology has been developed for large volumes and low VOC concentration air pollution applications. The best example is spray booth exhaust where the volume of exhaust is high and VOC concentration is very low. Regenerative Thermal Oxidizer technology is based on using ceramic media as heat exchangers and switching values. Advantages High thermal efficiency ...


    By Epcon Industrial Systems, LP

  • Oxidizer Media Replacement Restores Performance for Containers-Manufacture

    Operating Issue A manufacturer of metal containers encountered major operating problems with their Eisenmann 40,000 SCFM Regenerative Thermal Oxidizer (RTO) that hindered their production performance and caused major concern regarding an upcoming air compliance test. The overall pressure drop across the system was high and the pressure imbalances negatively impacted their process ...


    By Pollution Systems

  • Thermal oxidizers for natural gas savings - Case Study

    It’s in the news every day; the natural gas production industry is experiencing record growth. The gas reserves in the United States are thought to hold enough natural gas for hundreds of years and the gas and oil industry has improved extraction techniques that make gas production more affordable and less impactful on the landscape. Good news for the country and our environment. The ...

  • Alliance Oxidizer Advantages

    The Alliance Corporations Oxidizer product line has a lot of design advantages compared with standard Regenerative Thermal Oxidizers. - Proven 2- and 3 bed Regenerative Thermal Oxidizer Design - 99% plus VOC Destruction Efficiency - Up to 97% Thermal Efficiency - Up to 30% fuel savings with proven natural gas injection - Low NOx burner operation - In-house design, ...


    By Alliance Corporation

  • Medical implant manufacturer succeeds with the QUADRANT SRS Silicone Series Thermal OXidizer - Case study

    Medical Implant Manufacturer Succeeds with Customized Air Pollution Control Equipment Many industries utilize silicone as an ingredient in their manufactured product. Silicone enhances the attributes of the product or helps to improve production characteristics. Whatever the reason may be, users of solvent borne silicone's all face very troubling issues when it comes to the selection of the right ...

  • How to Optimize Oxidation Systems for Efficient Operation

    Emphasis on air management within converting-process dryers and ovens is critical to the design of pollution-control systems for treating exhausts containing VOCs (volatile organic compounds). Efficient air management allows the pollution-control system to be optimally sized to meet the needs of the process. Good process control further defines the emission stream by avoiding the need for large ...


    By Babcock & Wilcox MEGTEC LLC

  • Media Replacement Restores Plant Capacity and Improves Flow

    Operating Issue A recycling facility that processes waste bakery products experienced significant reductions in airflow capacity, which negatively impacted their production rates. The bottleneck was a two-chamber RTO (Regenerative Thermal Oxidizer) system that took forever to start, suffered significant chamber-temperature imbalances and contained ineffective ceramic media. Factors that ...


    By Pollution Systems

  • Case study - Increasing oxidizer capacity by 80,000 SCFM

    Overview A recreational products company bought a three year-old manufacturing facility with an existing regenerative thermal oxidizer (RTO) for the production of their outboard engine. They required emission control equipment to manage the volatile organic compounds (VOCs) emitted by the solvents used in the engine painting processes. The company wanted to minimize overall costs by using ...

  • Case study - Styrene emissions: Catalytic oxidizer with concentrator

    Overview The world's largest button manufacturer needed a pollution control system that would destroy styrene emissions from a variety of plant processes. The plant was proactively seeking a cost-effective air pollution control solution to preempt future regulatory action. The main concern of the customer was the high operating cost of an emission control system. ...

  • Case study -New media makes RTO natural gas usage a rarity!

    Overview Tekra Corporation has always had an eye on their energy conservation. They are a custom coater of plastic films in Wisconsin where state regulations require over 98% of the Volatile Organic Compounds (VOCs) emitted from their process be destroyed in an oxidizer system. While considering their first oxidizer system, Tekra's Engineers did their homework and invested in an early ...

  • Case Study - Spray Coating of Aluminum Parts

    Location: Ohio Equipment: Regenerative thermal oxidizer (RTO) 9,000 scfm capacity (1996 vintage) Installed: Fall 2002 Problem: POTENTIAL to Emit Exceeded VOC Limits for Facility Project Details: Many manufacturers are faced ...


    By Kono Kogs, Inc.

  • Case study - Printed circuit board emissions

    Overview One of the world's largest printed circuit board (PCB) manufacturers was required to install air pollution abatement equipment to control the VOCs emitted during their soldering and coating process. Three main considerations were important to the customer: The need for a system with a competitive capital cost and the lowest possible operating cost ...

  • Making Deficiency Corrections Can Improve Performance of Your WESP

    The panel/board industry carries a long history in the use of wet electrostatic precipitators (WESPs). Initially, WESPs were used as the sole emission control device prior to release of process emissions to the atmosphere. With consent decrees and new, more stringent regulations they became the pre-cleaning device of choice to protect regenerative thermal oxidizers (RTOs) from heat exchanger ...


  • Metal Coating Emission Control

    The use of regenerative thermal oxidizers is expanding into applications where they wouldn’t have been considered years ago, says Mike Scholz As the first generation of oxidizer systems in the industry nears the end of their service life, many canmaking plants face repair or replacement of their existing air pollution control systems. Like many others in the industry, a Silgan canmaking ...

Need help finding the right suppliers? Try XPRT Sourcing. Let the XPRTs do the work for you