rotary kiln system Articles

  • Rotary Kiln Insulation

    With energy costs rising to record levels, no company can afford to ignore its inefficient systems. This is especially true for one ready-mix concrete company in upstate New York. Last year they spent nearly $100,000 on natural gas. While producing concrete is an inherently energy-intensive process, this company knew that by repairing and insulating their carbon steel rotary kiln, ...


    By Maple Grove Enterprises

  • What Should be Noted when Using a Rotary Kiln?

    Rotary kiln for sale is the core of the whole cement production line and the technical management plays a vital role in the stable and continuous operation of rotary kiln. Here Kefan Machinery gives a summary to the possible failure and solutions in ...

  • Practical Buying Guide When You Need Rotary Kiln From kefan

    Rotary kiln for sale is to point to rotating calcining kiln, is a kind of mining machinery widely used in building material, metallurgy, chemical, environmental protection and many other production industry. Often do mechanically, physical or chemical processing of solid materials. At present, there are many rotary kiln ...

  • Case study - Mobile remediation system

    OVERVIEW A large consulting and contracting firm owns and operates several ex-situ Thermal Desorption Units (TDUs). Each single-load Thermal Desorption Unit has the capacity of desorbing 15 tons of soil per hour at a temperature of 400°F - 900°F. These Thermal Desorber Units have been designed to operate on both chlorinated and non-chlorinated RCRA, CERCLA, and private industry ...

  • Impact assessment of CO2 emissions caused by exergy losses in the cement sector

    In this study, global effects caused by exergetic inefficiency are examined for rotary kiln of the cement plant. For this purpose, a rotary kiln process of a cement plant in Turkey is modelled, and the annual operation data of this process is analysed. As a first step, an exergy analysis is carried out for all of the thermal processes of the cement plant. Then exergy losses and carbon dioxide ...


    By Inderscience Publishers

  • Direct fired thermal oxidizer - Aluminum manufacturer

    Epcon has extensive experience in designing and building Air Pollution Control Systems for the Aluminum Industry. The Problem The company had a direct fired afterburner and a gas fired rotary kiln. The kiln would de-oil the aluminum scrap and the offgas would go to the afterburner. The design of the system was over 20 years old and very fuel ineffficient.   ...


    By Epcon Industrial Systems, LP

  • A STIEFEL project UTO Uvrier case study

    The waste incineration plant UTO Uvrier is situated in the south western part of Switzerland. The Association which controls the plant was established in 1969 and treats waste from 44 municipalities with a combined population of 170,000 inhabitants. The principal task of UTO Uvrier is the thermal heat recovery from urban and industrial waste. Apart from this, UTO also treats other types of waste ...


    By Jakob Stiefel GmbH

  • Waste Incineration Upgrades at the Eastman Chemical Company

    INTRODUCTION Eastman Chemical Company, headquartered n Kingsport, TN, is an international supplier of organc chemicals, fibers anci plastics with annual sales of approximately $46 biNion and approximately 5300 customers worldwide. Tennessee Eastman Division, also located in Kingsport, is the company’s largest manufacturing fadllity The nine hundred acre site contains manutacturing facilities as ...


  • Continuous Mercury Monitoring Benefits Cement Plants

    Antti Heikkilä from Gasmet Technologies highlights the challenges faced by mercury monitoring in cement kilns, and explains how a new continuous mercury monitoring system addresses these issues and provides process operators with an opportunity to improve environmental performance and demonstrate compliance with forthcoming legislation. Background The production of cement ...


    By Gasmet Technologies Oy

  • Thermal Treatment Technologies

    Hot gas decontamination: Hot gas decontamination is a technology still in the pilot-scale of development that can be used for decontamination of explosives-contaminated masonry or metallic structures. The method involves sealing and insulating the structures, heating with hot gas stream to 260 °C (500 °F) for a prescribed period of time, volatilizing the explosive contaminants, and destroying ...

  • Single-valve RTO Eliminates Odors and VOC

    Untitled Document Less expensive to purchase, ...

  • Abrasives case study - Essroc Materials, Inc.

    Plugging, Surging and Wear-Through Virtually Eliminated by Smart Elbows® At Essroc Materials, Inc., formerly Coplay Cement, plugging and elbow wear in pneumatic conveying lines caused unnecessary downtime and repair expense. The Frederick, MD, facility is a wet-process cement plant that produces 350,000 to 400,000 tons of cement a year using two 400-foot-long rotary ...


    By HammerTek Corporation

  • Emission Performance Results for a Liquid Waste Incinerator upgraded to meet the HWC MACT Standards

    Abstract Eastman Chemical Company operates three hazardous waste incinerators at its facility in Kingsport, Tennessee, one liquid waste incinerator and two rotary kilns. The air pollution control systems for these incinerators are being upgraded to meet the MACT standard for existing hazardous waste incinerators. The upgraded air pollution control systems include a vertical, rapid-quench ...


  • Emissions Performance Results for a Liquid Waste Incinerator Upgraded to Meet the HWC MACT Standards

    ABSTRACT Eastman Chemical Company operates three hazardous waste incinerators at its facility in Kingsport, Tennessee, oneliquid waste incinerator and two rotary kilns. The air pollution control systems for these incinerators are beingupgraded to meet the MACT standard for existing hazardous waste incinerators. The upgraded air pollution controlsystems include a vertical, ...


  • Filter technology to meet evolving regulations

    Maguin has developed the Cercat filter for high temperature air pollution control. In this article, David Gambier and Hélène Real outline the technology, as well as installations planned for 2009. Maguin has been present in the waste thermal treatment field since the 1970s. The company’s knowledge has been built through the turnkey supply of thermal treatment units for different kinds of products ...

  • Pyrolysis

    Introduction: Pyrolysis is formally defined as chemical decomposition induced in organic materials by heat in the absence of oxygen. In practice, it is not possible to achieve a completely oxygen-free atmosphere; actual pyrolytic systems are operated with less than stoichiometric quantities of oxygen. Because some oxygen will be present in any pyrolytic system, nominal oxidation will occur. If ...

  • Martinsburg Plant, Washington D.C. – Massive upgrade and expansion case study

    The Martinsburg plant is unusual in a number of ways. Located on the outskirts of Martinsburg the plant has a strong relationship with the local community. When other facilities were closing their doors or postponing expansion projects, the Martinsburg cement plant invested over US$500 million in a massive upgrade and expansion that brought capacity up to 1.8 million t of cement. Although cement ...


    By CST Industries Inc

  • Cementing the PC MACT

    On September 9, 2010, the U.S. EPA promulgated the final amendments to the National Emissions Standard for Hazardous Air Pollutants from Portland Cement Manufacturing Industry (40 CFR 63 Subpart LLL), also known as the PC MACT. EPA’s self-proclaimed “historic” rulemaking includes some important implications for cement manufacturers and other sources that may be subject to ...


    By Trinity Consultants

  • Incineration

    Introduction: High temperatures, 870 to 1,200 °C (1,400 to 2,200 °F), are used to volatilize and combust (in the presence of oxygen) halogenated and other refractory organics in hazardous wastes. Often auxiliary fuels are employed to initiate and sustain combustion. The destruction and removal efficiency (DRE) for properly operated incinerators exceeds the 99.99% requirement for hazardous waste ...

  • Roll-press briquetting helps Iowa lime producer retain previously wasted fines as valuable product case study

    Adding a new 550 tpd rotary kiln more than doubled lime production capacity at Linwood Mining and Minerals Corporation's Buffalo Plant, located near Davenport, IA...but it also raised the problem of what to do with a greatly increased output of fines. Realizing that landfilling its plant property with waste fines at rates of up to 100 tpd would not be a good long-term solution, the company not ...


    By K.R. Komarek Inc

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